Frelander 2. Manual - part 82
Rear Drive Axle/Differential - Active On-Demand Coupling Filling
General Procedures
• NOTE: If installing a new active on-demand coupling, fill with 650 ml of fluid. It is not possible to completely drain the
active on-demand coupling fluid during service. The procedure below MUST be followed for both filling and topping up.
1.
CAUTION: Make sure the vehicle is on a flat level surface.
Raise and support the vehicle.
1.
No provision is made to fully drain the active on-demand coupling.
During repair procedures, fluid will be lost. A container should be
positioned to collect any spillage.
2.
3.
CAUTION: This is a filler plug only and must
not be used as a fluid level indicator.
Make sure the vehicle is level. Remove the filler plug
and discard the sealing washer.
3.
Fill the active on-demand coupling, until a thin thread of fluid runs
from the filler hole.
Refer to:
Specifications
(205-02 Rear Drive Axle/Differential,
Specifications).
4.
Install the active on-demand fluid filler plug.
5.
Turn the ignition on for 5 minutes.
6.
Turn the ignition off and remove the remote handset.
7.
Fill the active on-demand coupling, until a thin thread of fluid runs
from the filler hole.
8.
9.
CAUTION: This is a filler plug only and must not be used as
a fluid level indicator.
Using a syringe, remove exactly 70 ml of fluid.
9.
10.
CAUTION: Replace the washer.
Install and tighten the filler plug.
Torque: 35 Nm
10.