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Freelander 1. Manual - part 274

CHARGING AND STARTING

REPAIRS

86-1-5

Refit

1. Position alternator to front mounting plate.
2. Fit bolt and nut and bolt securing alternator to

front mounting plate and tighten to 45 Nm (33
lbf.ft).

3. Using a 3/8” square drive socket bar, raise

ancillary drive belt tensioner and fit drive belt to
pulleys.

4. Connect alternator multiplug.
5. Position battery cable to alternator, tighten nut

to 10 Nm (7.5 lbf.ft) and position terminal
cover.

6. Fit top arm.

ENGINE - K SERIES KV6, REPAIRS,

Arm assembly - engine mounting RH.

7. Connect battery earth lead.

Alternator - K1.8

$% 86.10.02

Remove

1. Disconnect battery earth lead.
2. Remove exhaust manifold heat shield.

MANIFOLDS & EXHAUST SYSTEMS

- K SERIES 1.8, REPAIRS, Heat shield -
exhaust manifold - with A/C.

3. Remove bolt securing alternator mounting

bracket. Rotate bracket clear of alternator and
remove bracket.

4. Release cover from battery lead on alternator.
5. Loosen nut securing battery lead to alternator

and release lead.

6. Disconnect multiplug from alternator.
7. Remove nut and bolt from alternator lower

mounting bracket.

8. Remove alternator from mounting bracket.

M86 5388

CHARGING AND STARTING

86-1-6

REPAIRS

Refit

1. Position alternator to mounting bracket.
2. Fit lower nut and bolt securing alternator but do

not tighten at this stage.

3. Connect multiplug and position battery cable to

alternator and tighten nut.

4. Position battery lead cover.
5. Fit alternator mounting bracket, tighten bolts to

25 Nm (18 lbf.ft).

6. Fit exhaust manifold heat shield.

MANIFOLDS & EXHAUST SYSTEMS

- K SERIES 1.8, REPAIRS, Heat shield -
exhaust manifold - with A/C.

7. Connect battery earth lead.

Ancillary drive belt - Td4

$% 86.10.03

Remove

1. Disconnect battery earth lead.
2. Remove engine acoustic cover.

ENGINE - Td4, REPAIRS, Cover -

engine acoustic.

3. Remove underbelly panel.

EXTERIOR FITTINGS, REPAIRS,

Panel - underbelly.

4. Turn steering on RH lock.

5. Remove 3 bolts and RH splash shield.

6. Position LRT-12-163 to ancillary drive belt

tensioner, turn tensioner anti-clockwise and
release ancillary drive belt from pulleys.

7. Remove ancillary drive belt.

M86 5290A

LRT-12-163

CHARGING AND STARTING

REPAIRS

86-1-7

Refit

1. Ensure pulleys are clean and damage free.

CAUTION: Examine drive belt for signs of
wear. A drive belt with cracked ribs is
acceptable. A drive belt that has loose or
missing parts of ribs must be changed.

2. Use LRT-12-163 to hold belt tensioner off and

with assistance, fit ancillary belt. Ensure belt is
correctly located in pulley grooves.

3. Fit splash shield and tighten bolts to 10 Nm (7

lbf.ft).

4. Fit underbelly panel.

EXTERIOR FITTINGS, REPAIRS,

Panel - underbelly.

5. Fit acoustic cover.

ENGINE - Td4, REPAIRS, Cover -

engine acoustic.

6. Connect battery earth lead.

Ancillary drive belt - K1.8 without A/C

$% 86.10.03

Remove

1. Disconnect battery earth lead.
2. Remove PAS pump drive belt.

STEERING, REPAIRS, Drive belt -

K1.8.

3. Loosen alternator pivot nut and bolt.
4. Loosen bolt securing alternator adjustment

bracket to engine.

5. Loosen bolt securing alternator to adjustment

bracket.

6. Rotate alternator drive belt adjustment bolt anti-

clockwise to release tension from belt and
remove belt.

Refit

1. Ensure pulleys are clean and damage free.

CAUTION: Examine drive belt for signs of
wear. A drive belt with cracked ribs is
acceptable. A drive belt that has loose or
missing parts of ribs must be changed.

2. Fit drive belt. Ensure belt is located correctly in

pulley grooves.

3. Adjust belt tension.

CHARGING AND STARTING,

ADJUSTMENTS, Ancillary drive belt - K1.8.

4. Fit PAS pump drive belt.

STEERING, REPAIRS, Drive belt -

K1.8.

5. Connect battery earth lead.

CHARGING AND STARTING

86-1-8

REPAIRS

Ancillary drive belt - K1.8 with A/C

$% 86.10.03

Remove

1. Disconnect battery earth lead.
2. Remove PAS pump drive belt.

STEERING, REPAIRS, Drive belt -

K1.8.

3. Fit a 13 mm spanner to hexagon on belt

tensioner and rotate fully clockwise to release
tension on drive belt.

4. To hold tensioner in this position, use a suitable

pin, not exceeding 3 mm diameter, fitted into
hole in tensioner backplate.

5. Remove drive belt.

Refit

1. Clean drive belt pulley grooves and ensure

grooves are not damaged.

CAUTION: Examine drive belt for signs of
wear. A drive belt with cracked ribs is
acceptable. A drive belt that has loose or
missing parts of ribs must be changed.

2. Fit drive belt. Ensure belt is located correctly in

pulley grooves.

3. Release tension, remove retaining pin and

lower tensioner pulley onto drive belt.

4. Fit PAS pump drive belt.

STEERING, REPAIRS, Drive belt -

K1.8.

5. Connect battery earth lead.

Ancillary drive belt - KV6

$% 86.10.03

Remove

1. Disconnect battery earth lead.
2. Remove top arm.