PANEL REPAIRS
REPAIRS 77-2-35
Valance upper front
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
3. Disconnect all ECUs.
4. Remove road wheel(s).
5. Remove front wheel arch liner.
+
EXTERIOR FITTINGS, REPAIRS,
Liner - front wheel arch.
6. Remove front wing.
+
EXTERIOR FITTINGS, REPAIRS,
Wing - front.
7. Remove front bumper valance.
+
EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front.
8. Remove headlamp.
+
LIGHTING, REPAIRS, Headlamp
assembly.
9. Release wiring from valance and position
aside.
10. LH side: Remove ECM.
11. LH side: Remove battery.
+
CHARGING AND STARTING,
REPAIRS, Battery.
12. RH side: Remove PAS fluid reservoir.
13. RH side: Remove brake pipes from valance.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1. LH side: Fit battery. Do not connect earth lead.
+
CHARGING AND STARTING,
REPAIRS, Battery.
2. LH side: Fit ECM.
3. RH side: Fit PAS fluid reservoir.
4. RH side: Fit brake pipes to valance. Bleed
brakes.
+
BRAKES, ADJUSTMENTS, Brake
bleed.
5. Secure wiring to valance.
6. Fit headlamp.
+
LIGHTING, REPAIRS, Headlamp
assembly.
7. Fit front bumper valance.
+
EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front.
8. Fit front wing.
+
EXTERIOR FITTINGS, REPAIRS,
Wing - front.
9. Fit front wheel arch liner.
+
EXTERIOR FITTINGS, REPAIRS,
Liner - front wheel arch.
10. Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
11. Connect all ECUs.
12. Connect alternator.
13. Connect battery earth lead.