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INTERMEDIATE REDUCTION DRIVE REPAIRS 41-9 Refit 1. Clean mating faces of IRD and gearbox. sufficiently only to pull mating faces of IRD and 5. Fit IRD support bracket and tighten bolts sufficiently only to pull mating faces together. 6. Final tighten bolts securing IRD to gearbox to 90 Nm (66 lbf.ft). 7. Final tighten bolts securing IRD support bracket in following sequence: l 5 bolts securing IRD support bracket to IRD l 1 bolt securing support bracket to cylinder l 3 bolts securing support bracket to sump 45 8. Position engine lower steady bracket to sump, fit and tighten bolts to 100 Nm (74 lbf.ft). 9. Fit engine lower steady, fit bolt securing steady to gearbox bracket but do not tighten at this 10. Connect coolant hoses and secure with clips. tighten to 25 Nm (18 lbf.ft). 13. Clean propeller shaft flange and mating face. marks. Tighten nuts and bolts to 40 Nm (30 15. Inspect drive shaft oil seal, renew if worn or damaged. 16. Clean drive shaft and flange splines. shaft and fit to IRD taking care not to damage CAUTION: Pull the drive shaft to ensure the 19. Fit splash shield and secure with bolts. - K SERIES 1.8, REPAIRS, Exhaust pipe - 21. Fit rear beam. 22. Final tighten bolt securing lower engine steady to sump bracket to 80 Nm (59 lbf.ft). 23. Fill IRD to correct level with fluid. DRIVE, ADJUSTMENTS, Intermediate 24. Refill gearbox with oil. ADJUSTMENTS, Gearbox oil - drain and 25. Connect battery earth lead. |