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ENGINE - K SERIES KV6 REPAIRS 12-3-19 7. Check that fitted height of dowels is between 10 to 11 mm (0.40 to 0.43 in) above cylinder block 8. Fit new cylinder head gasket onto cylinder block with the word 'TOP' uppermost. 9. With assistance, fit cylinder head and carefully position RH inlet to LH inlet manifold. 10. Carefully enter cylinder head bolts, DO NOT DROP. Screw bolts into place by hand. 11. Tighten cylinder head bolts progressively in the sequence illustrated to: l Stage 1 - 25 Nm (18 lbf.ft) l Stage 2 - Tighten in the same sequence to l Stage 3 -Tighten in the same sequence to l Stage 4 - Using an angle torque gauge, ° 12. Fit RH camshaft cover gasket. ENGINE - K SERIES KV6, REPAIRS, 13. Remove and discard lower 'O' rings from injectors. 14. Clean injectors and injector locations in fuel rail. 15. Lubricate new 'O' rings with castor oil and fit to injectors. 16. Position fuel rail assembly and secure injectors to inlet manifolds. 17. Position injector protection cover - if fitted to RH fuel rail; secure injector harness to protection 18. Fit bolts securing fuel rail to inlet manifolds and tighten to 9 Nm (7 lbf.ft). 19. Connect coolant bleed hose to inlet manifold and secure with clip. 20. Connect breather hoses to RH camshaft cover and inlet manifold. 21. Position ignition coils to LH inlet manifold. ignition coils to LH inlet manifold and tighten to 23. Connect multiplugs to plug top coils and secure with locking clips. 24. Clean camshaft timing belt cover backplate bolts and apply Loctite 242 to the first 3 threads. 25. Position backplate, fit and tighten bolts to 9 Nm (7 lbf.ft). 26. Fit camshaft timing belt. ENGINE - K SERIES KV6, REPAIRS, 27. Fit RH exhaust manifold gasket. - K SERIES KV6, REPAIRS, Gasket - exhaust - K SERIES KV6, REPAIRS, Gasket(s) - 28. Fit inlet manifold chamber. - K SERIES KV6, REPAIRS, Seals - inlet 29. Fill cooling system. COOLING SYSTEM - K SERIES KV6, ADJUSTMENTS, Coolant - drain and refill. 30. Check engine oil level and top-up if necessary. |