Freelander 1. Manual - part 66
ENGINE - K SERIES 1.8
REPAIRS 12-2-37
3. Fit alignment pins, LRT-12-146, to positions
shown.
4. Position sump to bearing ladder, fit 2 bolts at
positions 5 and 6 and tighten to 4 Nm (3 lbf.ft).
5. Fit 10 bolts into remaining holes, lightly tighten
all bolts. Ensure that the two M8 x 60 longer
bolts are fitted into rearmost holes in sump.
6. Fit bolts securing sump to gearbox housing,
lightly tighten and then loosen bolts. This will
correctly align the rear sump flange to gearbox.
7. Remove alignment pins, LRT-12-146, fit and
lightly tighten 2 remaining bolts.
8. Ensure that the rear sump flange is aligned to
gearbox housing and progressively tighten
sump bolts in the sequence shown, M8 x 25
bolts to 25 Nm (18 lbf.ft) and M8 x 60 bolts to 30
Nm (22 lbf.ft).
9. Tighten bolts securing gearbox to sump to 45
Nm (33 lbf.ft).
10. Position support bracket to IRD unit and engine
sump, fit and tighten bolts securing support
bracket to IRD to 50 Nm (37 lbf.ft) and bolts
securing support bracket to engine sump to 45
Nm (33 lbf.ft).
11. Fit and tighten upper bolt securing IRD support
bracket to cylinder block to 45 Nm (33 lbf.ft).
12. Position engine lower steady bracket to sump,
fit and tighten bolts to 100 Nm (74 lbf.ft).
13. Position lower engine steady to sump mounting
bracket, fit and tighten bolt to 80 Nm (59 lbf.ft).
14. Tighten bolt securing lower engine steady to
subframe to 80 Nm (59 lbf.ft).
15. Fit front exhaust pipe.
- K SERIES 1.8, REPAIRS, Exhaust pipe -
front.
16. Fill engine with oil.