Freelander 1. Manual - part 51
ENGINE - TD4
REPAIRS 12-1-47
9. Fit hydramount.
10. Lower hoist, disconnect and remove lifting
bracket, LRT-12-138.
11. Fit exhaust front pipe.
- Td4, REPAIRS, Exhaust pipe - front.
12. Fit propeller shaft to IRD flange and align
marks. Tighten nuts and bolts to 40 Nm (30
lbf.ft).
13. Fit rear beam.
14. Clean ends of drive shaft and locations in hub
and differential.
15. With assistance, fit drive shafts to gearbox,
keeping both shafts square to prevent damage
to oil seals in gearbox.
16. Models with A/C: Position compressor, fit
bolts and tighten to 25 Nm (18 lbf.ft).
17. Models with A/C: Connect compressor
multiplug.
18. Models with A/C: Align compressor support
bracket to sump and tighten bolt to 10 Nm (7.5
lbf.ft).
19. Models with A/C:Fit lower coolant rail to sump
and tighten bolts to 10 Nm (7.5 lbf.ft).
20. Models with A/C: Ensure compressor drive
belt and compressor, crankshaft and tensioner
pulleys are clean.
21. Models with A/C: Fit compressor drive belt to
compressor pulley.
22. Models with A/C: Tension compressor drive
ADJUSTMENTS, Drive belt - compressor -
Td4.
23. Connect coolant hoses to FBH and secure with
clips.
24. Clean hoses and vacuum reservoir
connections.
25. Connect hoses to vacuum reservoir.
26. Clean hose and vacuum pump connections.
27. Fit vacuum hose and tighten clip.
28. Fit bolt, securing PAS pipe clip to engine lifting
eye and tighten to 10 Nm (7.5 lbf.ft).
29. Connect heater hoses and secure with clips.
30. Connect coolant hoses to gearbox fluid cooler
and secure clips.
31. Connect coolant hose to coolant rail and secure
with clip.
32. Connect top hose to radiator and secure with
clip.
33. Connect fuel hoses to clips on fuel rail.
34. Connect hose to intercooler and secure with
clip.
35. Connect gearbox harness multiplugs and
secure multiplugs in mounting bracket clips.
36. Fit trunnion to selector lever, fit inner cable to
trunnion and secure outer cable to abutment
bracket.
37. Adjust selector cable.
ADJUSTMENTS, Selector cable - adjust.
38. Fit cables to starter motor solenoid and tighten
nut to 13 Nm (10 lbf.ft).
39. Position earth lead to gearbox and tighten bolt
to 25 Nm (18 lbf.ft).
40. Fit engine harness leads to 'E' box and locate
grommets.
41. Fit 'E' box harness straps and tighten screws.
42. Connect multiplugs.
43. Connect multiplug to automatic gearbox ECU.
44. Fit ECM.
EDC, REPAIRS, Engine control module
(ECM).
45. Refill gearbox with transmission fluid.
ADJUSTMENTS, Gearbox fluid - drain &
refill.
46. Fill IRD to correct level with fluid.
DRIVE, ADJUSTMENTS, Intermediate
reduction drive (IRD) fluid - drain & refill -
Non NAS.
47. Fit battery carrier.
48. Fit intake ducting assembly.
49. Refill cooling system.
ADJUSTMENTS, Coolant - drain and refill.
50. Untie and close bonnet.
51. Connect battery earth lead.