Content .. 38 39 40 41 ..

Freelander 1. Manual - part 40

ENGINE - TD4

ADJUSTMENTS

12-1-3

9. Fit LRT-12-173 to inlet camshaft.

10. If inlet camshaft is timed correctly, LRT-12-173

will contact both sides of camshaft cover gasket
face on cylinder head.

11. Remove LRT-12-173 from inlet camshaft and

fit to exhaust camshaft.

12. If exhaust camshaft is timed correctly, LRT-12-

173 will contact both sides of camshaft cover
gasket face on cylinder head.

Adjust

1. Tie bonnet back in upright position.
2. Remove engine upper steady.

ENGINE - Td4, REPAIRS, Engine

steady - upper - RH.

3. Remove nut securing engine RH mounting

bracket to hydramount.

4. Fit lifting chains to lifting eye and raise engine

for access.

5. With LRT-12-108 fitted to lock crankshaft, use

a spanner on hexagon to hold camshafts;
remove and discard screws securing chain
sprockets.

6. Fit new screws to sprockets, tighten screws

sufficiently to allow sprockets to rotate with all
side play eliminated.

M12 6990

ENGINE - TD4

12-1-4

ADJUSTMENTS

7. Fit LRT-12-174 to cylinder head.
8. Align inlet camshaft, fit LRT-12-173 to

camshaft and tighten locking screw of LRT-12-
174.

9. With spanner on hexagon to hold inlet

camshaft, use a suitable angle torque gauge
and tighten inlet camshaft sprocket retaining
screw to 20 Nm (15 lbf.ft) and then a further
35

10. Loosen locking screw on LRT-12-174, and

remove LRT-12-173 from inlet camshaft.

11. Align exhaust camshaft, fit LRT-12-173 to

camshaft and tighten locking screw of LRT-12-
174.

12. With a spanner on hexagon to hold exhaust

camshaft, use a suitable angle torque gauge
and tighten screw securing exhaust camshaft
sprocket to 20 Nm (15 lbf.ft) and then a further
35

13. Remove LRT-12-174 and LRT-12-173.
14. Withdraw LRT-12-108 to unlock crankshaft.
15. With a socket and bar fitted to pulley bolt, rotate

crankshaft 2 revolutions in direction of rotation
until No 1 cylinder is at TDC position.

16. Fit LRT-12-108 to lock crankshaft.

CAUTION: Do not turn the engine against its
direction of rotation.

17. Fit LRT-12-173 to inlet camshaft.
18. If inlet camshaft is timed correctly, LRT-12-173

will contact both sides of camshaft cover gasket
face on cylinder head.

19. Remove LRT-12-173 from inlet camshaft and

fit to exhaust camshaft.

20. If exhaust camshaft is timed correctly, LRT-12-

173 will contact both sides of camshaft cover
gasket face on cylinder head.

21. If necessary, repeat adjustment procedure.
22. Remove tools LRT-12-173 and LRT-12-108.
23. Fit blanking plug to crankshaft timing pin hole.
24. Lower engine onto hydramount.
25. Fit nut securing mounting bracket to

hydramount and tighten to 85 Nm (63 lbf.ft).

26. Remove engine lifting chains.
27. Fit engine steady.

ENGINE - Td4, REPAIRS, Engine

steady - upper - RH.