Content .. 19 20 21 22 ..

Freelander 1. Manual - part 21

TORQUE WRENCH SETTINGS

06-3

†

Tighten in sequence

Fit new bolt

Fuel pump sprocket retaining nut

65 Nm

48 lbf.ft

Fuel rail Allen screws

24 Nm

18 lbf.ft

Fuel rail to coolant rail bolts

10 Nm

7.5 lbf.ft

Fuel rail to support bracket bolts

10 Nm

7.5 lbf.ft

Glow plugs

18 Nm

13 lbf.ft

Heatshield to coolant rail Allen screws

8 Nm

6 lbf.ft

Hose adaptor to cylinder head bolts

8 Nm

6 lbf.ft

LH engine mounting to gearbox bracket through bolt

100 Nm

74 lbf.ft

LH engine mounting to body

45 Nm

33 lbf.ft

Lower coolant rail support bracket bolts

15 Nm

11 lbf.ft

Main bearing cap bolts:

⇒

1st. Stage

†

20 Nm

15 lbf.ft

⇒

2nd Stage

†

+70

Oil cooler to oil filter housing bolts

22 Nm

16 lbf.ft

Oil feed guide rail bolts

10 Nm

7.5 lbf.ft

Oil filter cap

25 Nm

18 lbf.ft

Oil filter housing bolts

25 Nm

18 lbf.ft

Oil pick-up strainer to oil pump bolts

10 Nm

7.5 lbf.ft

Oil pressure switch

38 Nm

28 lbf.ft

Oil pump drive gear to oil pump drive shaft Torx bolt

25 Nm

18 lbf.ft

Oil pump to cylinder block

25 Nm

18 lbf.ft

PAS pipe clip to engine lifting eye bolt

10 Nm

7.5 lbf.ft

Sump: †

⇒

M6 bolts

10 Nm

7.5 lbf.ft

⇒

M8 bolts

28 Nm

21 lbf.ft

Sump drain plug

28 Nm

21 lbf.ft

Sump plate bolts

10 Nm

7.5 lbf.ft

Timing chain support guides

20 Nm

15 lbf.ft

Timing chain tensioner access plug

30 Nm

22 lbf.ft

Timing chain tensioner bolt

10 Nm

7.5 lbf.ft

Timing cover bolts

†

15 Nm

11 lbf.ft

Turbocharger to exhaust manifold bolts

45 Nm

33 lbf.ft

Turbocharger outlet pipe fixing bolts:

⇒

6mm

10 Nm

7.5 lbf.ft

⇒

8mm

25 Nm

18 lbf.ft

Vacuum pump bolts

22 Nm

16 lbf.ft

TORQUE WRENCH SETTINGS

06-4

Engine – K1.8

TORQUE DESCRIPTION

METRIC

IMPERIAL

Big end bearing cap dowel bolts:

⇒

Stage 1

20 Nm

15 lbf.ft

⇒

Stage 2

+45

Bearing ladder to cylinder block bolts:

⇒

Stage 1

†

5 Nm

3.5 lbf.ft

⇒

Stage 2

†

30 Nm

22 lbf.ft

Camshaft carrier to cylinder head bolts

†

10 Nm

7.5 lbf.ft

Camshaft cover to carrier bolts

†

8 Nm

6 lbf.ft

Camshaft gear bolt

65 Nm

48 lbf.ft

Camshaft rear oil seal cover plate bolts:

⇒

Exhaust

25 Nm

18 lbf.ft

⇒

Inlet

6 Nm

4.5 lbf.ft

Camshaft sensor bolt

8 Nm

6 lbf.ft

Camshaft timing belt lower front cover bolts

9 Nm

7 lbf.ft

Camshaft drive belt upper front cover bolts

5 Nm

3.5 lbf.ft

Camshaft timing belt rear cover bolts

9 Nm

7 lbf.ft

Camshaft timing belt tensioner bolt

25 Nm

18 lbf.ft

Camshaft upper cover to rear cover bolts

5 Nm

3.5 lbf.ft

Coolant outlet elbow to cylinder head bolts

9 Nm

7 lbf.ft

Crankshaft pulley bolt

205 Nm

151 lbf.ft

Cylinder head bolts

⇒

Stage 1

†

20 Nm

15 lbf.ft

⇒

Stage 2

†

+180

⇒

Stage 3

†

+180

Dipstick tube to cylinder block

10 Nm

7.5 lbf.ft

Dipstick tube bracket and thermostat housing to cylinder block bolt

10 Nm

7.5 lbf.ft

Engine earth lead to body nut

9 Nm

7 lbf.ft

Engine harness to oil pump housing bolts

10 Nm

7.5 lbf.ft

Engine LH gearbox mounting bracket through bolt

80 Nm

59 lbf.ft

Engine LH mounting bracket to body bolts

45 Nm

33 lbf.ft

Engine lower steady to sump mounting bracket bolt

80 Nm

59 lbf.ft

Engine lower steady bracket to sump bolts

100 Nm

74 lbf.ft

Engine lower steady to subframe bolt

80 Nm

59 lbf.ft

Engine steady to LH mounting bolt

25 Nm

18 lbf.ft

Engine steady (lower) to rear beam bolt

80 Nm

59 lbf.ft

Engine steady (lower) to sump mounting bracket bolt

80 Nm

59 lbf.ft

Engine steady (upper RH) to body bolt

80 Nm

59 lbf.ft

Engine steady (upper RH) to top arm bolt

80 Nm

59 lbf.ft

Engine to gearbox top and front cover plate bolts and nuts

80 Nm

59 lbf.ft

Flywheel to crankshaft bolts

†*

80 Nm

59 lbf.ft

Front cover plate to gearbox M6 bolt

9 Nm

7 lbf.ft

Ignition coils to camshaft cover bolts

8 Nm

6 lbf.ft

Oil pick-up strainer bolt

12 Nm

9 lbf.ft

Oil pick-up strainer support bracket to oil rail bolt

12 Nm

9 lbf.ft

Oil pressure switch

17 Nm

12.5 lbf.ft

Oil pressure relief valve plug

25 Nm

18 lbf.ft

Oil pump to cylinder block bolts

†*

10 Nm

7.5 lbf.ft

Oil rail to bearing ladder nuts

9 Nm

7 lbf.ft

TORQUE WRENCH SETTINGS

06-5

†

Tighten in sequence

New bolt(s) must be fitted

Oil temperature sensor

17 Nm

12.5 lbf.ft

Pressure plate to flywheel bolts

25 Nm

18 lbf.ft

Spark plugs

25 Nm

18 lbf.ft

Spark plug cover screws

10 Nm

7.5 lbf.ft

Sump to engine bearing ladder bolts:

⇒

M8 x 25 bolts

†

25 Nm

18 lbf.ft

⇒

M8 x 60 bolts

†

30 Nm

22 lbf.ft

Sump to gearbox bolts

†

45 Nm

33 lbf.ft

Sump drain plug

28 Nm

21 lbf.ft

Timing belt tensioner bolt *

22 Nm

16 lbf.ft

Top arm to RH hydramount and engine:

⇒

Bolts

170 Nm

125 lbf.ft

⇒

Nut

85 Nm

63 lbf.ft

TORQUE DESCRIPTION

METRIC

IMPERIAL

TORQUE WRENCH SETTINGS

06-6

Engine – KV6

TORQUE DESCRIPTION

METRIC

IMPERIAL

Bearing ladder to cylinder block bolts

†

⇒

Stage 1

20 Nm

15 lbf.ft

⇒

Stage 2

+90

Camshaft carrier to cylinder head bolts

†

10 Nm

7.5 lbf.ft

Camshaft cover to carrier bolts

†

9 Nm

7 lbf.ft

Camshaft timing belt cover bolts

4 Nm

3 lbf.ft

Camshaft timing belt front cover backplate to cylinder head bolts

9 Nm

7 lbf.ft

Camshaft timing belt rear cover backplate to cylinder head bolts

9 Nm

7 lbf.ft

Camshaft timing belt tensioner bolts

25 Nm

18 lbf.ft

Camshaft timing gear bolts *

⇒

Stage 1

27 Nm

20 lbf.ft

⇒

Stage 2

+90

Camshaft position sensor bracket to camshaft cover bolt

9 Nm

7 lbf.ft

Connecting rod big-end bolts

⇒

Stage 1

20 Nm

15 lbf.ft

⇒

Stage 2

+45

Crankcase (lower) to cylinder block bolts

⇒

M6 bolts

9 Nm

7 lbf.ft

⇒

M8 bolts

25 Nm

18 lbf.ft

Crankshaft pulley bolt

160 Nm

118 lbf.ft

Crankshaft rear oil seal to cylinder block bolts

* †

8 Nm

6 lbf.ft

Cylinder head bolts

†*

⇒

Stage 1

25 Nm

18 lbf.ft

⇒

Stage 2

25 Nm

18 lbf.ft

⇒

Stage 3

25 Nm

18 lbf.ft

⇒

Stage 4

+180

Drain plug to sump

25 Nm

18 lbf.ft

Drive plate to crankshaft bolts

†*

⇒

Stage 1

⇒

Stage 2

25 Nm
100 Nm

18 lbf.ft
74 lbf.ft

Earth lead to RH camshaft cover bolt

9 Nm

7 lbf.ft

Engine front mounting plate to cylinder block and IRD bracket

⇒

M10 bolt - No. 1 on tightening sequence

25 Nm

18 lbf.ft

⇒

M10 bolt - No. 5 on tightening sequence

45 Nm

33 lbf.ft

⇒

M12 bolts

85 Nm

63 lbf.ft

Engine lifting bracket and front mounting plate to cylinder block and RH cylinder
head bolts

M10 bolts

25 Nm

18 lbf.ft

M12 bolts

45 Nm

33 lbf.ft

Engine mounting bracket to engine front plate bolts

45 Nm

33 lbf.ft

Engine mounting (LH) to body bolts

45 Nm

33 lbf.ft

Engine mounting bracket (LH) to gearbox bracket through bolt

85 Nm

63 lbf.ft

Engine mounting bracket (LH) to gearbox bracket through bolt

100 Nm

74 lbf.ft

Engine steady (lower) to sump bracket and subframe bolts

100 Nm

74 lbf.ft

Engine steady (upper RH) to body bolts

100 Nm

74 lbf.ft

Engine steady (upper RH) to top arm bolt

100 Nm

74 lbf.ft

Content .. 19 20 21 22 ..