Discovery 2. Manual - part 693

 

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Discovery 2. Manual - part 693

 

 

BODY SEALING MATERIALS

MATERIALS AND APPLICATIONS

77-3-1

BODY SEALING MATERIALS

MATERIALS AND APPLICATIONS

Materials applications

Between panels - bolted
Panel edges - bolted
Between panels - spot welded
Panel edges - spot welded
Between panels - bonded
Panel edges - bonded

Clinch joints - type (a)
Clinch joints - type (b)
Clinch joints - type (c)

10 Gaps between panels - type (a)
11 Gaps between panels - type (b)
12 Lap joint

BODY SEALING MATERIALS

77-3-2

MATERIALS AND APPLICATIONS

Approved materials

The following is a table of materials approved by Land Rover for use during body repairs.

Description - Usage

Supplier

Part Number

Cavity waxes

Inner Cavity Wax (Amber)

3M

08901/11/21

Inner Cavity Wax (Transparent)

3M

08909/19/29

Cavity Wax

Croda

PW57

Engine bay waxes/lacquers

Astrolan Engine Bay Wax and Cosmetic Wax 

Astors

DA3243/1 

Engine Bay  Cosmetic Wax/Lacquer

Croda

PW197

Engine Bay  Cosmetic Wax/Lacquer

Dinol

4010

Miscellaneous materials

Aerosol Auto Adhesive (Trim) - impact adhesive for trim parts

3M

08080

Flexible Parts Repair Material - rubber modified polypropylene parts 

3M

05900

Waterproof Cloth Tape - sealing panel apertures

3M

Y387/Y3998

Sound Dampening Foam

Gurit-Essex

Betacore 7999

Water Shedder Repair (Aerosol)

Teroson

Seam sealers

Body Caulking - type (b) gaps between panels

3M

08568

Bolted Panel Sealer - between bolted panels

3M

08572

Drip Chek Clear - bolted, spot welded and bonded panel edges; type (a) and 
(b) gaps between panels; type (c) clinch joints 

3M

08401

Drip Chek Heavy - type (b) gaps between panels; type (c) clinch joints 

3M

08531

Polyurethane Seam Sealer - bolted, spot welded and bonded panel edges; 
type (a) and (b) gaps between panels; type (b) clinch joints

3M

08684/89/94

Polyurethane Sealer (Sachet) - bolted panel edges; type (b) clinch joints

3M

08703/83/88

Sprayable Sealer - lap joints 

3M

08800/23

Super Seam Sealer - lap joints; type (b) clinch joints 

3M

08537

Weld Thru' Sealer - between spot welded panels

3M

08626

Betafill Clinch and Brushable Sealer - type (b) clinch joints

Gurit-Essex

10211/15/20

Clinch, Joint and Underbody Coating  - lap joints

Gurit-Essex

10101/10707

Leak Chek Clear - between bolted panels; spot welded and bonded panel 
edges; type (c) clinch joints; type (a) gaps between panels 

Kent Industries

10075

Putty - type (b) gaps between panels 

Kent Industries

Polyurethane Seam Sealer - bolted, spot welded and bonded panel edges; 
between bonded panels; type (a) and (b) gaps between panels 

PPG

6500

Polyurethane Seam Sealer - bolted, spot welded and bonded panel edges; 
between bonded panels; type (b) gaps between panels 

Teroson

92

Terolan Light Seam Sealer - bolted, spot welded and bonded panel edges; 
type  (a) and (b) gaps between panels; between bonded panels; type (c) 
clinch joints

Teroson

BODY SEALING MATERIALS

MATERIALS AND APPLICATIONS

77-3-3

Terolan Special Brushable Seam Sealer - lap joints

Teroson

Terostat Sprayable Seam Sealer - bolted, spot welded and bonded panel 
edges;  between bonded panels; type (b) gaps between panels 

Teroson

9320

Terostat 1K PU Seam Sealer (SE 20) - type (a) and (b) gaps between panels; 
spot welded and bonded panel edges 

Teroson

Sealing Compound - bolted, spot welded and bonded panel edges; between 
bonded panels; type (b) gaps between panels 

Wurths

8901001/-/6

Structural adhesives

Automotive Structural Adhesive - between bonded panels; type (a) clinch 
joints 

3M

08122

Two Part Structural Epoxy - between bonded and spot welded panels; type 
(a) clinch joints 

Ciba-Geigy

XB5106/7

Underbody sealers

Body Schutz

3M

08861

Spray Schutz

3M

08877

Crodapol Brushable Underbody Sealer

Croda

PV75

Terotex Underseal (CP 02) 

Teroson

9320

Underbody waxes

Bodyguard (Aerosol)

3M

08158/9

Underbody Wax

Croda

PW61

Underbody Wax

Dinol

Tectacote 205

Weld-through primers 

Weld Thru' Coating 

3M

05913

Zinc Spray 

3M

09113

Zinc Rich Primer

ICI

P-565 634

Description - Usage

Supplier

Part Number

BODY SEALING MATERIALS

77-3-4

MATERIALS AND APPLICATIONS

Application equipment

Manufacturers and suppliers
Suitable application equipment is available from the following  manufacturers and suppliers: 

3M
Automotive Trades Group
3M UK Plc
3M House
PO Box 1
Market Place
Bracknell
Berks
RG 12 1JU

(01344) 858611

Cooper Pegler
Burgess Hill
Sussex
RH15 9LA

(014 446) 42526

SATA Spray Equipment
Minden Industrial Ltd
16 Greyfriars Road
Moreton Hall
Bury St. Edmunds
Suffolk
IP32 7DX

 (01284) 760791

3M Body Schutz Pistol Spraygun 08996
A pistol type spraygun constructed from case and machined light alloy and designed for use with 3M screw fit Body 
Schutz containers. 

3M Caulking Gun MKIII 8002
A lightweight, robust metal skeleton gun designed to accept 325 mm (13 in) cartridge for dispensing sealants etc. This 
gun provides rapid cartridge insertion and loading, with a quick-release lever for accurate control of material ejection 
and shut-off.

3M Pneumatic Cartridge Gun 08012
Air line-fed gun for applying 3M cartridge products. Excellent for ease of application to obtain a smooth bead. 
Regulator valve for additional control. 

3M Pneumatic Applicator Guns
Air line-fed gun for application of 3M sachet sealers (Part Number 08006 for 200 ml and 310 ml sachet applications, 
and Part Number 08007 for all size sachets including 600 ml).

Also available: Heavy Duty Manual Gun 08013.

3M Applicator Gun 08190. 
For the application of 3M Structural Adhesive 08120.

3M Inner Cavity Wax Applicator Gun 08997
This equipment accepts 1-litre canisters and has a 750 mm (29.572 in) flexible tube.

The approved system is available from all 3M refinishing factors.

 

 

 

 

 

 

 

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