Discovery 2. Manual - part 692

 

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Discovery 2. Manual - part 692

 

 

PANEL REPAIRS

TIMES 77-2-55

TIMES

TIME SCHEDULES

The following information shows the time taken to replace damaged panels and assemblies. This time includes 
removal of Mechanical, Electrical and Trim (MET) parts, and also time for painting, based on using Clear Over Base 
(COB) Metallic paint.

The times shown were generated by Thatcham (the Motor Insurance Repair and Research Centre) and are to be used 
as a guide only. 

All times shown are in decimal hours.

Single panel/assembly replacement times

Combination panel replacement times - Front end panels

Panel Description

Total times

Petrol

Diesel

Bonnet

7.4

7.4

Bonnet locking platform

8.4

8.4

Front cross member

9.3

8.1

Front bulkhead assembly

10.5

9.3

Headlamp mounting panel RH

9.3

Headlamp mounting panel LH

9.4

Front wing RH

7.2

7.2

Front wing LH

7.1

7.1

Front door – skin

10.8

10.8

Front door

7.9

7.9

Rear door – skin

10.0

10.0

Rear door

7.6

7.6

'A' post assembly RH

11.4

'A' post assembly LH

11.3

'B/C' post assembly

11.3

Sill outer assembly RH

14.8

Sill outer assembly LH

13.9

Panel body side assembly RH

15.5

15.5

Panel body side assembly LH

13.4

13.4

Cross member outer rear panel (centre section)

13.4

13.4

Tail door

9.3

9.3

Roof

30.3

30.3

Panel Description

Total time

Petrol

Diesel

Front bumper

Bonnet locking platform

Headlamp mounting panel 

Front wing 

18.5 RH

17.3 RH

18.8 LH

17.5 LH

Front bumper

Front bulkhead assembly

Front wing RH & LH

19.7

18.5

Front bumper

Front bulkhead assembly

PANEL REPAIRS

77-2-56 TIMES

Combination panel replacement times - Side panels

Front wing

Front valance assembly

Wing support bracket

Valance outer reinforcement

24.0 RH

24.2 LH

22.7

Front bumper

Front bulkhead assembly

Front wing

Wing support bracket

Headlamp closing panel

Valance upper assembly (front section)

Valance outer reinforcement (front section)

22.4 RH

21.1 RH

23.1 LH

21.6 LH

Panel Description

Total time

Petrol

Diesel

Front wing

Front door

11.2

11.2

Rear door 

Panel bodyside assembly 

19.2 RH

19.1 RH

17.1 LH

17.1 LH

Front door

Rear door

'B/C' Post

19.9 RH

19.8 LH

19.8

Front door

Rear door

'B/C' Post

Front wing

Panel bodyside assembly

33.9 RH

33.9 RH

31.8 LH

31.7 LH

Front door

Front wing

Front wing support bracket

'A' post

23.1 RH

23.0 RH

22.9 LH

22.8 RH

Panel Description

Total time

Petrol

Diesel

PANEL REPAIRS

TIMES 77-2-57

Combination panel replacement times - Rear end panels

Panel Description

Total time

Petrol

Diesel

Rear bumper 

Panel bodyside assembly 

'E' post assembly 

Crossmember outer rear panel (RH/LH section)

Crossmember closing rear panel

31.9 RH

31.9 RH

30.1 LH

30.1 LH

Rear bumper

Panel bodyside assembly 

Bodyside inner rear assembly

'E' post assembly

'E' post closing assembly

Crossmember outer rear panel (RH/LH section)

Crossmember closing rear panel

Crossmember rear assembly (RH/LH section)

Rear floor (RH/LH section)

Crossmember closing rear brackets

42.9 RH

42.6 RH

41.1 LH

40.7 LH

Rear bumper

Panel bodyside assembly RH & LH

Bodyside inner rear assembly RH & LH

'E' post assembly RH & LH

'E' post closing assembly RH & LH

Crossmember outer rear panel 

Crossmember closing rear panel

Crossmember rear assembly 

Rear floor (rear section)

Crossmember closing rear brackets RH & LH

65.9

65.6

PANEL REPAIRS

77-2-58 TIMES

 

 

 

 

 

 

 

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