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TRANSFER BOX - LT230SE OVERHAUL 41-51 25. Remove retaining ring, then remove the planet gears and cross shafts. 26. Fit a 1.05 mm (0.04 in) thrust washer to sun gear from rear half of carrier. Position gear in 27. Fit planet gears, cross shafts and dished thrust washers to rear half of carrier. Ensure that 28. Fit retaining ring. both halves of carrier together. 30. Fit the differential carrier bolts and, working in a diagonal sequence, tighten the bolts to 60 Nm, 31. Invert the assembly in the vice, insert the rear output shaft into the rear half of the carrier and 32. Fit output flange on to the splines of the output shaft, but do not fit flange nut at this stage. 33. Fit transmission brake drum to output flange and secure the drum using 2 nuts. 34. Carry out the load to turn check, using the same method as for the front half carrier. Record the 35. Fit the sun gear and selected thickness shim to the front half carrier. 36. Ensuring that assembly marks are aligned, fit both halves of carrier together. 37. Fit the differential carrier bolts and, working in a diagonal sequence, tighten the bolts to 60 Nm, 38. With differential assembled, fit rear output shaft and brake drum, then check overall load to turn. l Used gears = 0.90 kg (2.0 lb) l New gears = 3.44 kg (7.6 lb) |