Discovery 2. Manual - part 550

 

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Discovery 2. Manual - part 550

 

 

TRANSFER BOX - LT230SE

DESCRIPTION AND OPERATION

41-3

Rear output housing
Differential rear bearing
High range gear and bush
Main casing
High/low selector sleeve and hub
Low range gear
Differential assembly
Front output housing
Differential front bearing

10 Selective shim - differential bearing pre-load
11 Dog clutch - Differential lock - If fitted
12 Front output flange
13 Differential lock selector shaft - Differential lock 

- If fitted

14 Selector fork - Differential lock - If fitted
15 Front output shaft
16 Selective spacer - intermediate gear bearing 

pre-load

17 Mainshaft input gear
18 Selective shim - input gear bearing pre-load
19 Intermediate shaft
20 Intermediate gear cluster
21 Rear output shaft
22 Rear output flange

TRANSFER BOX - LT230SE

41-4

DESCRIPTION AND OPERATION

Main casing components – Vehicles up 
to 03 model year

Retaining plate
Stake nut - intermediate shaft
Bolt - retaining plate
'O' rings - intermediate shaft
Bearings and outer tracks - mainshaft input 

gear

Mainshaft input gear bearing housing
Cover plate
Bolt - cover plate
Selective shim

10 Mainshaft input gear
11 Oil filler/level plug
12 Oil temperature switch - if fitted
13 Bearings and outer tracks - intermediate gears
14 Circlips
15 Intermediate gears
16 Bottom cover plate
17 Bolt - bottom cover plate
18 Selective spacer
19 Mainshaft oil seal

20 Oil drain plug
21 Main casing
22 Intermediate shaft
23 Locating dowel
24 Detent ball - high/low selector
25 Detent spring - high/low selector
26 Detent plug - high/low selector
27 Neutral warning switch - Automatic gearbox 

only - North America and Japan

28 Bolt - interlock solenoid cover - Automatic 

gearbox only - North America  and Japan

29 Cover - interlock solenoid - Automatic gearbox 

only - North America  and Japan

30 Belleville washer - Automatic gearbox only - 

North America and Japan

31 Interlock solenoid - Automatic gearbox only - 

North America and Japan

TRANSFER BOX - LT230SE

DESCRIPTION AND OPERATION

41-5

Main casing components – Vehicles 
from 03 model year

Retaining plate
Stake nut - intermediate shaft
Bolt - retaining plate
'O' rings - intermediate shaft
Bearings and outer tracks - mainshaft input 

gear

Mainshaft input gear bearing housing
Cover plate
Bolt - cover plate
Selective shim

10 Mainshaft input gear
11 Oil filler/level plug
12 Oil temperature switch - if fitted
13 Bearings and outer tracks - intermediate gears

14 Intermediate gears
15 Bottom cover plate
16 Bolt - bottom cover plate
17 Selective spacer
18 Mainshaft oil seal
19 Oil drain plug
20 Main casing
21 Intermediate shaft
22 Locating dowel
23 Detent ball - high/low selector
24 Detent spring - high/low selector
25 Detent plug - high/low selector
26 Neutral warning switch - Automatic gearbox 

only - North America and Japan

TRANSFER BOX - LT230SE

41-6

DESCRIPTION AND OPERATION

Differential components – Vehicles up to 
03 model year

Retaining ring
Differential carrier - rear half
Low range gear
High/low hub
High/low selector sleeve
High/low selector shaft
High/low selector fork
Setscrew - high/low selector fork
High range gear

10 High range gear bush
11 Differential rear bearing
12 Bearing outer track

13 Bearing retaining nut
14 Dished thrust washers
15 Planet gears
16 Cross shafts
17 Sun gears
18 Selective thrust washers
19 Differential carrier - front half
20 Bolt - differential carriers
21 Differential front bearings
22 Bearing outer track
23 Selective shim

 

 

 

 

 

 

 

Content   ..  548  549  550  551   ..