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ENGINE - TD5 OVERHAUL 12-1-77 23. Remove 3 bolts and remove fuel connector block from cylinder head. 24. Remove gasket, discard 'O' ring and fuel filter. Inspect 1. Thoroughly clean cylinder head mating faces, ensure that EUI drillings, oil and coolant 2. Using suitable solvent, remove all traces of sealant and gasket material. CAUTION: Do not use metal scrapers. 3. Remove all traces of oil from camshaft bearings and journals. 4. Clean glow plug threads. corrosion, seal replacement plugs with Loctite 6. Check cylinder head for warping across centre and from corner to corner: l Maximum cylinder head warp = 0.1 mm Cylinder heads must not be refaced. Replace the head assembly if warping 7. Check lash adjuster bores for scoring and signs of wear or damage. 8. Check lash adjusters for signs of wear, scoring and overheating, replace as necessary. 9. Check finger followers for wear and that rollers are free to rotate. Store finger followers in 10. Check camshaft lobes and bearing journals for signs of scoring and wear. 11. Check bearing surfaces in cylinder head and camshaft carrier for signs of scoring and wear. Cylinder head and camshaft carrier are 12. Check camshaft end-float using following procedures. 13. Position camshaft in camshaft carrier. |