Discovery 2. Manual - part 416
ENGINE - TD5
REPAIRS 12-1-61
Refit
1. Clean sump and mating faces.
2. Apply sealant, Part No. STC 3254 to joint faces
of timing chain cover and crankshaft rear oil
seal housing.
CAUTION: Assembly and bolt tightening
must be completed within 20 minutes of
applying sealant.
3. Position new gasket.
CAUTION: Gasket must be fitted dry.
4. Position sump and, noting the positions of the
longer bolts, fit and lightly tighten bolts.
5. Fit and lightly tighten bolts securing sump to
gearbox bell housing.
6. Working in the sequence shown, tighten bolts
securing sump to 25 Nm (18 lbf.ft).
7. Tighten – sump to gearbox bell housing bolts
to 13 Nm (10 lbf.ft).
8. Fit new gasket to centrifuge drain pipe, fit to
sump and tighten bolts to 10 Nm (7 lbf.ft ) .
CAUTION: Gasket must be fitted dry.
9. Fit bolts securing oil cooler pipe to sump and
tighten to 9 Nm (7 lbf.ft).
10. Fit and tighten bolt securing coolant pipe to
cross member.
11. Fit and tighten bolts securing ACE pipes to front
cross member.
12. Fit exhaust front pipe.
SYSTEMS - Td5, REPAIRS, Pipe - front.
13. Refill engine with oil.
14. Connect battery earth lead.
15. Refit battery cover and secure fixings.