Discovery 2. Manual - part 390

TORQUE WRENCH SETTINGS

06-11

Front suspension

TORQUE DESCRIPTION

METRIC

IMPERIAL

Wheel nuts

140 Nm

(103 lbf.ft)

Panhard rod

230 Nm

(170 lbf.ft)

Lower ball joint nut

135 Nm

(100 lbf.ft)

Track rod and drag link

80 Nm

(59 lbf.ft)

Damper to front axle

55 Nm

(40 lbf.ft)

Anti-roll bar link - upper

100 Nm

(74 lbf.ft)

Anti-roll bar link - lower

100 Nm

(74 lbf.ft)

Turret to chassis

23 Nm

(17 lbf.ft)

Radius arm

230 Nm

(170 lbf.ft)

ACE pump pulley

25 Nm

(18 lbf.ft)

ACE pump banjo bolt

28 Nm

(21 lbf.ft)

Valve block to chassis

18 Nm

(13 lbf.ft)

Valve block clamping plate

21 Nm

(15 lbf.ft)

ACE valve block pipe clip

6 Nm

(4.4 lbf.ft)

ACE valve block filter cap

35 Nm

(26 lbf.ft)

Pressure transducer

20 Nm

(15 lbf.ft)

Fluid pipes to actuator cap

29 Nm

(21 lbf.ft)

Banjo to pump bolt

28 Nm

(21 lbf.ft)

Actuator to long arm

48 Nm

(35 lbf.ft)

Actuator to short arm

180 Nm

(133 lbf.ft)

Torsion bar clamp plate bolts

45 Nm

(33 lbf.ft)

Long arm to torsion bar bolt

185 Nm

(136 lbf.ft)

TORQUE WRENCH SETTINGS

06-12

Rear suspension

Brakes

TORQUE DESCRIPTION

METRIC

IMPERIAL

Wheel nuts

140 Nm

(103 lbf.ft)

Wheel hub to axle

100 Nm

(74 lbf.ft)

Damper to axle

125 Nm

(92 lbf.ft)

SLS height sensor link to radius arm

25 Nm

(18 lbf.ft)

Radius arm

230 Nm

(170 lbf.ft)

Transverse links to pivot housing

155 Nm

(114 lbf.ft)

Pivot housing to axle bolts

230 Nm

(170 lbf.ft)

Transverse link to chassis

140 Nm

(103 lbf.ft)

SLS height sensor

 6 Nm

(4.4 lbf.ft)

SLS compressor

25 Nm

(18 lbf.ft)

ACE actuator to short arm

185 Nm

(136 lbf.ft)

ACE actuator to long arm

48 Nm

(35 lbf.ft)

ACE actuator pipe cap nuts

29 Nm

(21 lbf.ft)

Anti-roll bar link - upper

50 Nm

(37 lbf.ft)

Anti-roll bar link - lower

100 Nm

(74 lbf.ft)

ACE long arm to torsion bar

180 Nm

(133 lbf.ft)

TORQUE DESCRIPTION

METRIC

IMPERIAL

Brake caliper bleed screw

10 Nm

(7 lbf.ft)

Brake disc to drive flange

13 Nm

(10 lbf.ft)

Caliper bolts - Front

175 Nm

(129 lbf.ft)

Caliper bolts - Rear

95 Nm

(70 lbf.ft)

Master cylinder to servo

25 Nm

(18 lbf.ft)

Master cylinder brake pipe, unions

25 Nm

(18 lbf.ft)

Brake caliper pivot bolt

30 Nm

(22 lbf.ft)

Vacuum pump

8 Nm

(6 lbf.ft)

Vacuum pump lubrication pipe union

10 Nm

(7 lbf.ft)

Brake caliper guide pin bolts

30 Nm

(22 lbf.ft)

Brake caliper banjo bolt

32 Nm

(24 lbf.ft)

ABS modulator to mounting bracket nuts

9 Nm

(7 lbf.ft)

ABS modulator - 13 mm unions

22 Nm

(16 lbf.ft)

ABS modulator - 11 mm union

14 Nm

(10 lbf.ft)

Handbrake lever to floor bolts

22 Nm

(16 lbf.ft)

TORQUE WRENCH SETTINGS

06-13

Restraint systems

TORQUE DESCRIPTION

METRIC

IMPERIAL

Front seat belt upper anchorage

32 Nm

(24 lbf.ft)

Front seat belt reel

50 Nm

(37 lbf.ft)

Front seat belt lower anchorage to seat

32 Nm

(24 lbf.ft)

Second row upper anchorage

50 Nm

(37 lbf.ft)

Second row seat belt reel

32 Nm

(24 lbf.ft)

Second row lower anchorage

32 Nm

(24 lbf.ft)

Third row upper anchorage

50 Nm

(37 lbf.ft)

Third row seat belt reel

50 Nm

(37 lbf.ft)

Third row lower anchorage

32 Nm

(24 lbf.ft)

'B' post adjustable seat belt mounting

22 Nm

(16 lbf.ft)

Seat belt pre-tensioners

32 Nm

(24 lbf.ft)

Driver's side air bag

9 Nm

(7 lbf.ft)

Passenger side air bag

8 Nm

(6 lbf.ft)

SRS DCU

10 Nm

(7 lbf.ft)

TORQUE WRENCH SETTINGS

06-14

Body

TORQUE DESCRIPTION

METRIC

IMPERIAL

Front and rear door hinges

30 Nm

(22 lbf.ft)

Tail door hinge bolts

34 Nm

(25 lbf.ft)

Door frames

10 Nm

(7 lbf.ft)

Regulator to glass

6 Nm

(4.4 lbf.ft)

Chassis cross member

25 Nm

(18 lbf.ft)

Bulkhead to chassis bolts

45 Nm

(33 lbf.ft)

Body to chassis bolts

45 Nm

(33 lbf.ft)

Quarter light glass to frame

10 Nm

(7 lbf.ft)

Glass lift motor to regulator

5 Nm

(3.7 lbf.ft)

Tail door hand rail

10 Nm

(7 lbf.ft)

Latch and motor assembly

7 Nm

(5.2 lbf.ft)

Door handle

7 Nm

(5.2 lbf.ft)

Damper to step

17 Nm

(13 lbf.ft)

Throttle pedal assembly

13 Nm

(10 lbf.ft)

Step assembly to chassis

45 Nm

(33 lbf.ft)

Wing to sill finisher bracket

17 Nm

(13 lbf.ft)

Front wing to body

17 Nm

(13 lbf.ft)

Door mirror

4 Nm

(3 lbf.ft)

Roof bars

32 Nm

(24 lbf.ft)

Bonnet release lever

10 Nm

(7 lbf.ft)

Front bumper to crash cans

13 Nm

(10 lbf.ft)

Front bumper to side mountings

13 Nm

(10 lbf.ft)

Mudshield

10 Nm

(7 lbf.ft)

Rear bumper

45 Nm

(33 lbf.ft)

Grab handle to body

 3 Nm

(2.2 lbf.ft)

Fascia

26 Nm

(19 lbf.ft)

Fascia to steering column bracket

11 Nm

(8 lbf.ft)

Front seat to floor

45 Nm

(33 lbf.ft)

Second row seats to floor

45 Nm

(33 lbf.ft)

Third row seats to lower rear quarter

22 Nm

(16 lbf.ft)

Sunroof tray to frame

2 Nm

(1.5 lbf.ft)

Solenoid securing cap

11 Nm

(8 lbf.ft)

Support stay to alternator

25 Nm

(18 lbf.ft)

Sunroof glass

3 Nm

(2.2 lbf.ft)

Motor to sunroof tray

2 Nm

(1.5 lbf.ft)

Drive cable assembly to frame

2.5 Nm

 (1.8 lbf.ft)

Front and rear door striker bolts

26 Nm

 (19 lbf.ft)

Tail door striker bolts

26 Nm

(19 lbf.ft)