Discovery 2. Manual - part 387

 

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Discovery 2. Manual - part 387

 

 

IDENTIFICATION NUMBERS

05-3

Identification Number Locations

Engine number

V8 Engine

Td5 Engine

Stamped on the LH side of the cylinder block below 
the exhaust manifold

Manual gearbox number

Stamped on the RH side of the gearbox casing, 
adjacent to the oil drain plug.

Automatic gearbox number 

Stamped on a plate attached to the LH side of the 
gearbox casing adjacent to the selector mechanism.

IDENTIFICATION NUMBERS

05-4

Transfer box number

Stamped on the rear of the transfer box casing above 
the bottom cover plate.

Front axle number

Stamped on the rear face of the axle tube on the LH 
side.

Rear axle number

Stamped on the front face of the axle tube on the LH 
side.

Body number

Stamped on a label attached to the LH inner wing 
behind the headlamp.

TORQUE WRENCH SETTINGS

06-1

TORQUE WRENCH SETTINGS

Maintenance

TORQUE DESCRIPTION

METRIC

IMPERIAL

Wheel nuts

140 Nm

(103 lbf.ft)

V8 oil drain plug

33 Nm

(24 lbf.ft)

Td5 oil drain plug

23 Nm

(17 lbf.ft)

Oil filter element, tighten two thirds of a turn by hand or to -

17 Nm

(13 lbf.ft)

Manual gearbox oil drain plug

50 Nm

(37 lbf.ft)

Manual gearbox oil filler/level plug

30 Nm

(22 lbf.ft)

Automatic gearbox oil drain plug

15 Nm

(11 lbf.ft)

Automatic gearbox oil drain plug

30 Nm

(22 lbf.ft)

Transfer gearbox oil drain plug

30 Nm

(22 lbf.ft)

Transfer gearbox oil filler/level plug

25 Nm

(18 lbf.ft)

Axle oil drain plug

64 Nm

(47 lbf.ft)

Axle oil filler/level plug

10 Nm

(7 lbf.ft)

TORQUE WRENCH SETTINGS

06-2

Engine Td5

TORQUE DESCRIPTION

METRIC

IMPERIAL

ACE pump bolts

25 Nm

(18 lbf.ft)

A/C compressor bolts

25 Nm

(18 lbf.ft)

Alternator support bracket to cylinder head bolts

25 Nm

(18 lbf.ft)

Alternator/vacuum pump oil feed pipe union

10 Nm

(7 lbf.ft)

Camshaft cover to camshaft carrier bolts

10 Nm

(7 lbf.ft)

Camshaft sprocket to camshaft bolts

37 Nm

(27 lbf.ft)

Centrifuge cover bolts

10 Nm

(7 lbf.ft)

Centrifuge oil drain pipe to sump bolts (or nuts)

10 Nm

(7 lbf.ft)

Centrifuge to oil drain pipe bolts

10 Nm

(7 lbf.ft)

Centrifuge to oil cooler housing bolts

25 Nm

(18 lbf.ft)

CKP sensor bolt

10 Nm

(7 lbf.ft)

Coolant pipe bolt

50 Nm

(37 lbf.ft)

Connecting rod bolts, then a further 80

°

20 Nm

(15 lbf.ft)

Crankshaft pulley bolt

460 Nm

(340 lbf.ft)

Crankshaft pulley TV damper bolts

80 Nm

(59 lbf.ft)

Crankshaft rear oil seal housing bolts

10 Nm

(7 lbf.ft)

Cylinder head bolts initial tighten

30 Nm

(22 lbf.ft)

Cylinder head bolts final tighten, then a further 90

°

, then a further 180

°

 and finally a 

further 45

°

65 Nm

(48 lbf.ft)

Dipstick tube to camshaft carrier bolt

10 Nm

(7 lbf.ft)

Drive plate (automatic transmission) to crankshaft bolts

115 Nm

(85 lbf.ft)

EGR pipe clamp to cylinder head bolt - if fitted

25 Nm

(18 lbf.ft)

EGR pipe Allen screws

10 Nm

(7 lbf.ft)

Engine mounting (front) to cylinder block bolts

48 Nm

(35 lbf.ft)

Engine mounting (front) to chassis nuts

85 Nm

(63 lbf.ft)

Engine mounting bracket (rear, LH & RH) to gearbox bolts

85 Nm

(63 lbf.ft)

Engine mounting bracket (rear, LH & RH) nuts

45 Nm

(33 lbf.ft)

Flywheel to crankshaft (manual transmission) bolts, then a further 90

°

40 Nm

(30 lbf.ft)

Front crossmember bolts

26 Nm

(20 lbf.ft)

Fuel connector block bolts

25 Nm

(18 lbf.ft)

Fuel cooler to inlet manifold bolts

25 Nm

(18 lbf.ft)

Gearbox housing to engine bolts

50 Nm

(37 lbf.ft)

Heater pipe to cylinder head bolts

25 Nm

(18 lbf.ft)

Main  bearing cap bolts then a further 90

°

33 Nm

(24 lbf.ft)

Oil cooler housing to cylinder block bolts

25 Nm 

(18 lbf.ft)

Oil cooler pipe clip bolts

10 Nm

(7 lbf.ft)

Oil filter adaptor housing to oil cooler housing bolts

25 Nm

(18 lbf.ft)

Oil pick-up strainer screws

10 Nm 

(7 lbf.ft)

Oil pressure switch

15 Nm

(11 lbf.ft)

Oil pump drive sprocket bolt

25 Nm

(18 lbf.ft)

Oil pump pressure relief valve plug

25 Nm

(18 lbf.ft)

Oil pump and stiffener assembly to cylinder block bolts

13 Nm

(10 lbf.ft)

Oil sump to cylinder block bolts

25 Nm

(18 lbf.ft)

Oil sump to gearbox bell  housing bolts

13 Nm

(10 lbf.ft)

PAS pump bracket bolts

27 Nm

(20 lbf.ft)

PAS pump pulley bolts

27 Nm

(20 lbf.ft)

Rocker arm adjusting screw locknuts

16 Nm

(12 lbf.ft)

 

 

 

 

 

 

 

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