Discovery 2. Manual - part 271

RESTRAINT SYSTEMS, REPAIRS,

6. Remove third row seat belts.

Seat belts - third row.

7. Remove relevant wiring.
8. Remove rear drip rail finisher.

Repair

1. Remove existing panel(s), prepare panel joint

faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.

Refit

1. Fit rear drip rail finisher.
2. Fit and secure wiring.
3. Fit third row seat belts.

RESTRAINT SYSTEMS, REPAIRS,

Seat belts - third row.

4. Fit loadspace carpet.

SEATS, REPAIRS, Seat - rear.

5. Fit rear seats.

6. Fit panel body side assembly.

PANEL REPAIRS, REPAIRS, Panel

body side assembly.

7. Connect leads/multiplug to alternator.
8. Connect battery leads, negative lead last.

M77 1701A

PANEL REPAIRS

REPAIRS 77-2-47

'E' post closing assembly

In this procedure, the panel body side assembly, tail
door and 'E' post assembly are replaced in
conjunction with the 'E' post closing assembly.

Remove

1. Disconnect both battery leads, negative lead

first.

2. Disconnect leads/multiplug from alternator.
3. Remove 'E' post assembly.

Repair

1. Remove existing panel(s), prepare panel joint

faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.

Refit

1. Fit 'E' post assembly.

2. Connect leads/multiplug to alternator.
3. Connect battery leads, negative lead last.

Cross member outer rear panel

In this procedure, the panel body side assembly and
the 'E' post assembly are replaced in conjunction
with the cross member outer rear panel.

Remove

1. Disconnect both battery leads, negative lead

first.

2. Disconnect leads/multiplug from alternator.
3. Remove 'E' post assembly.

4. Remove rear folding step.

5. Remove exhaust tailpipe heatshield.
6. Remove relevant wiring.

Repair

1. Remove existing panel(s), prepare panel joint

faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.

Refit

1. Fit and secure wiring.
2. Fit exhaust tailpipe heatshield.
3. Fit rear folding step.

4. Fit 'E' post assembly.

5. Connect leads/multiplug to alternator.
6. Connect battery leads, negative lead last.

PANEL REPAIRS

77-2-48 REPAIRS

Cross member outer rear panel (centre
section)

Remove

1. Disconnect both battery leads, negative lead

first.

2. Disconnect leads/multiplug from alternator.
3. Remove loadspace carpet.

4. Remove rear bumper assembly.

Bumper assembly - rear - up to 03MY.

5. Remove rear folding step.

6. Remove exhaust tailpipe heatshield.
7. Remove tail door tread plate.
8. Remove head lining rear trim finisher.
9. Remove tail door aperture seal.

10. Remove relevant wiring.

Repair

1. Remove existing panel(s), prepare panel joint

faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.

Refit

1. Fit and secure wiring.
2. Fit tail door aperture seal.
3. Fit head lining rear trim finisher.
4. Fit tail door tread plate.
5. Fit exhaust tailpipe heatshield.
6. Fit rear folding step.

7. Fit rear bumper assembly.

Bumper assembly - rear - up to 03MY.

8. Fit loadspace carpet.