Discovery 2. Manual - part 18

TORQUE WRENCH SETTINGS

06-9

Clutch

TORQUE DESCRIPTION

METRIC

IMPERIAL

Clutch bleed screw

9 Nm

(7 lbf.ft)

Clutch cover nuts Td5

25 Nm

(18 lbf.ft)

Clutch cover bolts V8

40 Nm

(30 lbf.ft)

Clutch master cylinder to pedal box

25 Nm

(18 lbf.ft)

Hydraulic pipe union

18 Nm

(13 lbf.ft)

Clutch release bearing pivot point bolt

8 Nm

(6 lbf.ft)

Slave cylinder

25 Nm

(18 lbf.ft)

TORQUE WRENCH SETTINGS

06-10

Manual gearbox - R380

 + Apply sealant, Part No. STC 50552 to threads

TORQUE DESCRIPTION

METRIC

IMPERIAL

Bias spring adjustment plate bolts +

25 Nm

(18 lbf.ft)

Gearbox to  engine bolts

45 Nm

(33 lbf.ft)

Coolant pipe housing bolts

25 Nm

(18 lbf.ft)

Breather  pipe banjo bolt

15 Nm

(11 lbf.ft)

Gear lever extension clamp bolt

25 Nm

(18 lbf.ft)

Gearbox mounting bolts

85 Nm

(63 lbf.ft)

Gearbox mounting nuts

48 Nm

(37 lbf.ft)

Seal housing bolts 

18 Nm

(13 lbf.ft)

Bearing sleeve bolts

25 Nm

(18 lbf.ft)

Fork bolt

7 Nm

(5.2 lbf.ft)

Reverse light switch

24 Nm

(18 lbf.ft)

Extension housing bolts +

25 Nm

(18 lbf.ft)

Gear selector housing bolts +

25 Nm

(18 lbf.ft)

Oil pump to housing Torx screws

6 Nm

(4.4 lbf.ft)

Gear change lever yoke Allen screw +

25 Nm

(18 lbf.ft)

5th  gear stake nut

350 Nm

(258 lbf.ft)

Spool retainer bolts

8 Nm

(6 lbf.ft)

Centre plate detent spring and ball Torx screw

25 Nm

(18 lbf.ft)

Selector lever to housing bolts +

25 Nm

(18 lbf.ft)

Clutch \ Bell housing bolts

73 Nm

(54 lbf.ft)

TORQUE WRENCH SETTINGS

06-11

Transfer box - LT230SE

† New nut must be fitted

* New Patchlok nut must be fitted

+ Apply sealant, Part No. STC 50552 to threads

TORQUE DESCRIPTION

METRIC

IMPERIAL

High/low selector cable

30 Nm

(22 lbf.ft)

Bottom cover plate bolts +

25 Nm

(18 lbf.ft)

Transfer box to gearbox bolts - Petrol and diesel +

 45 Nm 

 (33 lbf.ft)

Rear cover plate stud nut/bolts +

25 Nm

(18 lbf.ft)

Differential lock warning lamp switch locknut - Up to 03 MY 

11 Nm

(8 lbf.ft)

Differential lock warning lamp switches - 03 MY onwards +

25 Nm

(18 lbf.ft)

Drive flange nut

148 Nm

(109 lbf.ft)

Output shaft housing bolts +

45 Nm

(33 lbf.ft)

Oil temperature sensor - If fitted +

 25 Nm

(18 lbf.ft)

Inhibitor switch to transfer box

26 Nm

(19 lbf.ft)

Intermediate shaft nut †

88 Nm

(65 lbf.ft)

Intermediate shaft retaining plate bolt +

25 Nm

(18 lbf.ft)

Differential bearing retaining nut *

72 Nm

(53 lbf.ft)

Output flange nut

162 Nm

(119 lbf.ft)

High/Low selector housing bolts +

25 Nm

(18 lbf.ft)

Bearing housing/cover bolts +

25 Nm

(18 lbf.ft)

Blanking plug +

25 Nm

(18 lbf.ft)

High/Low selector warning lamp switch 

25 Nm

(18 lbf.ft)

Differential lock selector housing bolts +

25 Nm

(18 lbf.ft)

Neutral sensor

25 Nm

(18 lbf.ft)

Interlock solenoid bolts - Up to 03 Model Year

10 Nm

(7 lbf.ft)

TORQUE WRENCH SETTINGS

06-12

Automatic gearbox - ZF4HP22

+ Apply sealant, Part No. STC 50553 to threads

TORQUE DESCRIPTION

METRIC

IMPERIAL

Selector lever to selector shaft nut

26 Nm

(19 lbf.ft)

Starter inhibitor switch bolts

10 Nm

(7 lbf.ft)

Engine to torque converter bolts - Td5 & V8 +

50 Nm

(37 lbf.ft)

Closing plate to  gearbox housing bolt - V8

7 Nm

(5.2 lbf.ft)

Fluid pump to intermediate plate bolts

10 Nm

(7 lbf.ft)

Intermediate plate Allen plugs (M14)

40 Nm

(30 lbf.ft)

Intermediate plate Allen plugs (M20)

50 Nm

(37 lbf.ft)

Oil cooler adaptors

42 Nm

(31 lbf.ft)

Extension housing bolts

25 Nm

(18 lbf.ft)

Oil sump to gearbox housing bolts

8 Nm

(6 lbf.ft)

Oil filter Torx screws

8 Nm

(6 lbf.ft)

Oil pick-up tube Torx screw

8 Nm

(6 lbf.ft)

Parking pawl guide Torx screw

10 Nm

(7 lbf.ft)

Pressure regulator to valve body assembly

8 Nm

(6 lbf.ft)

Lock-up solenoid valve, retaining fork Torx screw

8 Nm

(6 lbf.ft)

Lock-up solenoid valve assembly to valve body Torx screws

8 Nm

(6 lbf.ft)

Gearbox bell housing (intermediate plate and converter housing to gearbox casing) bolts

46 Nm

(34 lbf.ft)

Speed sensor bracket screws

8 Nm

(6 lbf.ft)