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LT230T TRANSFER GEARBOX 42. Locate the rear differential bearing on to the 46. Clean and check high/low selector fork hub and press it into position using the assembly for wear and renew if necessary. smaller end of tool 18G1424, see instruction 47. To renew the selector fork remove the set 36. screw and slide the fork from the shaft. 43. Fit the stake nut and tighten to the specified 48. Fit the new selector fork with its boss towards torque using tool 18G1423. the three detent grooves. Align the tapped 44. Check the end float of the high and low range hole in the fork boss with the indent in the gears 0,05 to 0,15 mm (0.002 to 0.005 in). shaft nearest to the detent grooves. 49. Apply Loctite 290 to the set screw threads and fit the set screw and tighten to the specified torque. NOTE: If the clearances vary from those be rebuilt using the relevant new parts. 45. Peen the stake nut collar by carefully forming the collar of the nut into the slot as illustrated. CAUTION: A round nose tool must be used for this operation to avoid splitting the Centre differential rear bearing track 50. Fit the differential rear bearing track 1,00 mm (0.039 in) below the outer face of casing using a suitable tool as shown. 20 REISSUED: FEB 1993 |