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CAUTION: Verify brake hose is not twisted or (5) Bleed base brake system. FRONT DISC BRAKE SHOES REMOVAL (1) Raise and support vehicle. disengage shoe lug. Then rotate shoe upward until (5) Grasp ends of inboard shoe and tilt shoe out- ward to release springs from caliper piston (Fig. 32) NOTE: If original brake shoes will be used, keep (6) Secure caliper to nearby suspension part with wire. Do not allow brake hose to support caliper (7) Wipe caliper off with shop rags or towels. CAUTION: Do not use compressed air, this can INSTALLATION (1) Install inboard shoe in caliper and verify shoe retaining is fully seated into the piston. (2) Starting one end of outboard shoe in caliper and rotating shoe downward into place. Verify shoe (3) Install caliper. brake shoes are seated. (7) Top off brake fluid level if necessary. Fig. 30 Mounting Bolt Dimensions 1 – 67 mm ( 6 0.6 mm) 2.637 in. ( 6 0.0236 in.) 2 – 22 mm (0.866 in.) THREAD LENGTH Fig. 31 Outboard Brake Shoe Removal 1 – OUTBOARD BRAKESHOE Fig. 32 Inboard Brake Shoe Removal 1 – CALIPER PISTON 5 - 20 BRAKES XJ REMOVAL AND INSTALLATION (Continued) |