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(9) Install boot on output shaft slinger, or output shaft damper, and crimp retaining clamp with tool INSTALLATION (1) Mount transfer case on a transmission jack. (3) Position transfer case under vehicle. and install transfer case on transmission. (5) Install and tighten transfer case attaching nuts to 35 N·m (26 ft. lbs.) torque (Fig. 2). (6) Connect vehicle speed sensor wires, and vent hose. (7) Connect indicator switch harness to transfer case switch, if necessary. Secure wire harness to clips (8) Align and connect propeller shafts. Refer to Differential and Driveline for proper procedures and (9) Fill transfer case with correct fluid. Check transmission fluid level. Correct as necessary. (10) Install rear crossmember, or skid plate. Tighten crossmember bolts to 41 N·m (30 ft. lbs.) (11) Remove transmission jack and support stand. operation. SPECIFICATIONS TRANSFER CASE - NV231 TORQUE DESCRIPTION N·m Ft. Lbs. In. Lbs. Plug, Detent 16-24 12-18 - Plug, Drain/Fill 20-34 15-25 - Bolt, Front Brg. Retainer 21 16 - Bolt, Case Half 27-34 20-25 - Nut, Front Yoke 122-176 90-130 - Nut, Range Lever 27-34 20-25 - Bolt, Rear Retainer 35-46 26-34 - Nuts, Mounting 35-47 26-35 - Switch, Indicator 20-34 15-25 - Fig. 83 Slinger Boot Installation - Typical 1 - SPECIAL TOOL C-4975–A 21 - 190 TRANSFER CASE - NV231 TJ TRANSFER CASE - NV231 (Continued) |