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SHIFT FORKS AND MAINSHAFT 1. Remove shift detent plug (3), spring (4), and plunger (1). 2. Remove seal plug from low range fork lockpin access hole. Then move shift sector to align low 3. Remove range fork lockpin with size number one easy-out tool as follows: a. Insert easy-out tool through access hole in side of transfer case and into lock-pin. b. Tap easy-out tool into lock-pin with hammer until tool is securely engaged into the lock-pin. c. Install a t-handle, such as from a tap and die set, onto the easy-out tool. d. Securely tighten the t-handle onto the tool. e. In one motion, pull upward and turn the t-han- dle counter-clockwise to remove the lock-pin. 4. Remove shift rail (1) by pulling it straight up and out of fork (2). 21 - 912 TRANSFER CASE - NV242 KJ |