REAR DISC BRAKE
BR-33
C
D
E
G
H
I
J
K
L
M
A
B
BR
2.
Apply rubber grease to piston boots. Cover the piston end with
piston boot, and install cylinder side lip on piston boots properly
into groove on cylinder body.
CAUTION:
Do not reuse piston boot.
3.
Apply brake fluid to piston, and press piston into cylinder body
by hand to assemble piston side lip on piston boot properly into
groove on piston.
CAUTION:
Press piston evenly and change the pressing point to pre-
vent the inner wall of cylinder from being rubbed.
4.
Fix the piston boot with retaining ring.
CAUTION:
●
Make sure that boot is securely engaged in a groove on
cylinder body.
●
Do not reuse retaining ring.
5.
Install sliding pins and sliding pin boots to torque member.
6.
Install torque member to axle assembly, and tighten torque
member mounting bolts to the specified torque. Refer to
BR-29,
"Components"
.
CAUTION:
Before installing torque member to axle assembly, wipe oil
and grease on washer seats on axle assembly and mounting surfaces of torque member.
7.
Install pad retainers to torque member.
8.
After assembling shims and shim covers to pads, assemble it to torque member.
9.
Install cylinder body, and tighten sliding pin bolts to the specified torque. Refer to
BR-29, "Components"
.
10. Install brake hose to cylinder body and tighten union bolt to the specified torque. Refer to
BR-29, "Compo-
nents"
.
CAUTION:
●
Install a projection of brake hose metal fitting by aligning with protrusion on cylinder body.
●
Do not reuse copper washer on union bolt.
11. After installing caliper assembly, refill new brake fluid and bleed air. Refer to
BR-9, "BRAKE FLUID"
.
DISC ROTOR INSPECTION
Visual Inspection
Check surfaces of disc rotor for uneven wear, cracks, and serious damage. If a malfunction is detected,
replace applicable part.
Run Out Inspection
1.
Using wheel nuts, fix the disc rotor to wheels hub. (2 or more positions)
2.
Using a dial indicator, check run out.
CAUTION:
Before measuring, make sure that axle end play is 0 mm.
3.
If run out is outside limit, find minimum run out point by shifting
mounting positions of disc rotor and wheel hub by one hole.
SFIA2498E
SFIA2280E
Measurement point
: At a point 10 mm (0.394 in)
from outer edge of disc.
Run out limit
: 0.07 mm (0.0028 in) or less
BRA0013D