BRAKE SYSTEM
SECTION
BR
CONTENTS
PRECAUTIONS AND PREPARATION............................3
Supplemental Restraint System (SRS)
″
AIR
BAG
″
and
″
SEAT BELT PRE-TENSIONER
″
...............3
Precautions for Brake System.....................................3
Commercial Service Tools ...........................................4
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING .....................................................5
NVH Troubleshooting Chart.........................................5
ON-VEHICLE SERVICE ..................................................6
Checking Brake Fluid Level.........................................6
Checking Brake Line ...................................................6
Changing Brake Fluid ..................................................6
Brake Burnishing Procedure........................................6
Bleeding Brake System ...............................................7
BRAKE HYDRAULIC LINE .............................................8
Removal.......................................................................8
Inspection.....................................................................8
Installation....................................................................8
CONTROL VALVE ...........................................................9
Proportioning Valve......................................................9
BRAKE PEDAL AND BRACKET..................................10
Removal and Installation ...........................................10
Inspection...................................................................10
Adjustment .................................................................10
MASTER CYLINDER.....................................................12
Removal.....................................................................12
Disassembly...............................................................12
Inspection...................................................................13
Assembly ...................................................................13
Installation..................................................................14
BRAKE BOOSTER........................................................15
On-vehicle Service.....................................................15
Removal.....................................................................15
Inspection...................................................................15
Installation..................................................................15
VACUUM HOSE.............................................................17
Removal and Installation ...........................................17
Inspection...................................................................17
FRONT DISC BRAKE ...................................................18
Pad Replacement ......................................................18
Components...............................................................19
Removal.....................................................................19
Disassembly...............................................................20
Inspection - Caliper....................................................20
Inspection - Rotor ......................................................20
Assembly ...................................................................21
Installation..................................................................21
REAR DISC BRAKE......................................................22
Pad Replacement ......................................................22
Components...............................................................23
Removal.....................................................................23
Disassembly...............................................................24
Inspection - Caliper....................................................24
Inspection - Rotor ......................................................24
Assembly ...................................................................25
Installation..................................................................25
REAR DISC BRAKE - Parking Drum Brake ...............26
Removal.....................................................................26
Inspection - Drum ......................................................27
Inspection - Lining .....................................................28
Installation..................................................................28
Shoe Clearance Adjustment ......................................29
Breaking in Drum and Lining.....................................29
PARKING BRAKE CONTROL ......................................30
Removal and Installation ...........................................30
Inspection...................................................................31
Adjustment .................................................................31
TRACTION CONTROL SYSTEM - TCS -.....................32
Purpose......................................................................32
System Components .................................................33
ABS (Anti-lock brake system) Operation...................34
ABS Hydraulic Circuit ................................................34
TCS (Traction Control System) Operation ................35
Throttle Control + Engine Control TCS System
Configuration (Tandem Throttle System)...................35
Secondary Throttle Fully-closed Position Self-
learning Control .........................................................36
Removal and Installation ...........................................37
TROUBLE DIAGNOSES ...............................................41
How to Perform Trouble Diagnoses for Quick
and Accurate Repair ..................................................41
Symptom Chart..........................................................45
Preliminary Check (Check brake fluid level in
reservoir tank and brake line for leakage.) ...............48
GI
MA
EM
LC
EC
FE
AT
PD
FA
RA
ST
RS
BT
HA
EL
IDX