Infiniti M45 (Y34). Manual - part 516

 

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Infiniti M45 (Y34). Manual - part 516

 

 

EM-1

ENGINE MECHANICAL

B  ENGINE

CONTENTS

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SECTION 

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ENGINE MECHANICAL

PRECAUTIONS .......................................................... 3

Precautions for Draining Coolant  ............................. 3
Precautions for Disconnecting Fuel Piping  .............. 3
Precautions for Removal and Disassembly  ............. 3
Precautions for Inspection, Repair and Replace-
ment ......................................................................... 3
Precautions for Assembly and Installation  ............... 3
Parts Requiring Angle Tightening ............................. 3
Precautions for Liquid Gasket  .................................. 4

REMOVAL OF LIQUID GASKET SEALING .......... 4
LIQUID GASKET APPLICATION PROCEDURE 

..... 4

PREPARATION ........................................................... 5

Special Service Tools  ............................................... 5
Commercial Service Tools ........................................ 7

NOISE, VIBRATION AND HARSHNESS (NVH) 
TROUBLESHOOTING .............................................. 10

NVH Troubleshooting —Engine Noise  ................... 10
Use the Chart Below to Help You Find the Cause 
of the Symptom.  ......................................................11

ENGINE ROOM COVER  .......................................... 12

Removal and Installation  ........................................ 12

REMOVAL ........................................................... 12
INSTALLATION ................................................... 12

DRIVE BELTS ........................................................... 13

Checking Drive Belts  .............................................. 13
Tension Adjustment ................................................ 13
Removal and Installation  ........................................ 13

REMOVAL ........................................................... 13
INSTALLATION ................................................... 14

Drive Belt Auto Tensioner and Idler Pulley  ............. 15

REMOVAL ........................................................... 15
INSTALLATION ................................................... 15

AIR CLEANER AND AIR DUCT ............................... 16

Removal and Installation  ........................................ 16

REMOVAL ........................................................... 16
INSTALLATION ................................................... 16
CHANGING AIR CLEANER FILTER ................... 17

INTAKE MANIFOLD  ................................................. 18

Removal and Installation  ........................................ 18

REMOVAL ........................................................... 18
INSPECTION AFTER REMOVAL  ....................... 20
INSTALLATION ................................................... 20
INSPECTION AFTER INSTALLATION ................ 20

EXHAUST MANIFOLD AND THREE WAY CATA-
LYST .......................................................................... 22

Removal and Installation  ........................................ 22

REMOVAL ........................................................... 22
INSPECTION AFTER REMOVAL  ....................... 23
INSTALLATION ................................................... 24

OIL PAN AND OIL STRAINER  ................................. 25

Removal and Installation  ........................................ 25

REMOVAL ........................................................... 25
INSPECTION AFTER REMOVAL  ....................... 26
INSTALLATION ................................................... 26
INSPECTION AFTER INSTALLATION ................ 27

IGNITION COIL  ......................................................... 28

Removal and Installation  ........................................ 28

REMOVAL ........................................................... 28
INSTALLATION ................................................... 28

SPARK PLUG (PLATINUM-TIPPED TYPE)  ............. 29

Removal and Installation  ........................................ 29

REMOVAL ........................................................... 29
INSPECTION AFTER REMOVAL  ....................... 29
INSTALLATION ................................................... 30

FUEL INJECTOR AND FUEL TUBE  ........................ 31

Removal and Installation  ........................................ 31

REMOVAL ........................................................... 31
INSTALLATION ................................................... 33
INSPECTION AFTER INSTALLATION ................ 35

ROCKER COVER  ..................................................... 36

Removal and Installation  ........................................ 36

REMOVAL ........................................................... 36
INSTALLATION ................................................... 37

EM-2

TIMING CHAIN .......................................................... 38

Removal and Installation  ........................................ 38

REMOVAL ........................................................... 39
INSPECTION AFTER REMOVAL ........................ 42
INSTALLATION .................................................... 43
INSPECTION AFTER INSTALLATION ................ 48

CAMSHAFT ............................................................... 49

Removal and Installation  ........................................ 49

REMOVAL ........................................................... 50
INSPECTION AFTER REMOVAL ........................ 50
INSTALLATION .................................................... 53

Valve Clearance ...................................................... 55

INSPECTION ....................................................... 55
ADJUSTMENT .................................................... 58

OIL SEAL  .................................................................. 61

Removal and Installation of Valve Oil Seal  ............. 61

REMOVAL ........................................................... 61
INSTALLATION .................................................... 61

Removal and Installation of Front Oil Seal  ............. 62

REMOVAL ........................................................... 62
INSTALLATION .................................................... 62

Removal and Installation of Rear Oil Seal  .............. 64

REMOVAL ........................................................... 64
INSTALLATION .................................................... 64

CYLINDER HEAD  ..................................................... 65

On-Vehicle Service  ................................................. 65

CHECKING COMPRESSION PRESSURE  ......... 65

Removal and Installation  ........................................ 66

REMOVAL ........................................................... 66
INSPECTION AFTER REMOVAL ........................ 67
CYLINDER HEAD DISTORTION  ........................ 67
INSTALLATION .................................................... 67

Disassembly and Assembly .................................... 68

DISASSEMBLY ................................................... 69
ASSEMBLY ......................................................... 69

Inspection After Disassembly  ................................. 71

VALVE DIMENSIONS .......................................... 71
VALVE GUIDE CLEARANCE  .............................. 71
VALVE GUIDE REPLACEMENT  ......................... 71
VALVE SEAT CONTACT  ..................................... 73
VALVE SEAT REPLACEMENT  ........................... 73
VALVE SPRING SQUARENESS ......................... 74
VALVE SPRING DIMENSIONS AND VALVE 
SPRING PRESSURE LOAD  ............................... 75

ENGINE ASSEMBLY  ................................................ 76

Removal and Installation  ........................................ 76

REMOVAL ........................................................... 76
INSTALLATION .................................................... 78
INSPECTION AFTER INSTALLATION ................ 79

CYLINDER BLOCK ................................................... 80

Disassembly and Assembly  ....................................80

DISASSEMBLY ....................................................81
ASSEMBLY ..........................................................85

How to Select Piston and Bearing  ..........................90

DESCRIPTION ....................................................90
HOW TO SELECT PISTON  .................................90
HOW TO SELECT CONNECTING ROD BEAR-
ING .......................................................................91
HOW TO SELECT MAIN BEARING  ....................92

Inspection After Disassembly ..................................96

CRANKSHAFT END PLAY  ..................................96
CONNECTING ROD SIDE CLEARANCE  ...........96
PISTON AND PISTON PIN CLEARANCE ...........96
PISTON RING SIDE CLEARANCE  .....................97
PISTON RING END GAP  ....................................97
CONNECTING ROD BEND AND TORSION  .......98
CONNECTING ROD BIG END DIAMETER  ........98
CONNECTING ROD BUSHING OIL CLEAR-
ANCE ...................................................................98
CYLINDER BLOCK DISTORTION  ......................99
INNER DIAMETER OF MAIN BEARING HOUS-
ING .....................................................................100
PISTON TO CYLINDER BORE CLEARANCE  ..100
CRANKSHAFT MAIN JOURNAL DIAMETER  ...102
CRANKSHAFT PIN JOURNAL DIAMETER  ......102
OUT-OF-ROUND AND TAPER OF CRANK-
SHAFT ...............................................................102
CRANKSHAFT RUNOUT  ..................................102
OIL CLEARANCE OF CONNECTING ROD 
BEARING ...........................................................103
OIL CLEARANCE OF MAIN BEARING  .............103
CRUSH HEIGHT OF MAIN BEARING  ..............104
CRUSH HEIGHT OF CONNECTING ROD 
BEARING ...........................................................104

SERVICE DATA AND SPECIFICATIONS (SDS)  ....105

Standard and Limit  ................................................105

GENERAL SPECIFICATIONS  ...........................105
INTAKE MANIFOLD AND EXHAUST MANI-
FOLD .................................................................105
DRIVE BELTS ....................................................105
CAMSHAFT AND CAMSHAFT BEARING .........106
CYLINDER HEAD ..............................................108
CYLINDER BLOCK ............................................ 111
PISTON, PISTON RING AND PISTON PIN  ...... 112
CONNECTING ROD .......................................... 113
CRANKSHAFT ................................................... 113
MAIN BEARING ................................................. 114
CONNECTING ROD BEARING ......................... 115

Tightening Torque  ................................................. 116

PRECAUTIONS

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PRECAUTIONS

PFP:00001

Precautions for Draining Coolant

ABS000OV

Drain coolant when engine is cooled.

Precautions for Disconnecting Fuel Piping

ABS000OW

Before starting work, make sure no fire or spark producing items are in the work area. 

Release fuel pressure before disconnecting and disassembly.

After disconnecting pipes, plug openings to stop fuel leakage.

Precautions for Removal and Disassembly

ABS000OX

When instructed to use special service tools, use the specified tools. Always be careful to work safely,
avoid forceful or uninstructed operations. 

Exercise maximum care to avoid damage to mating or sliding surfaces.

Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.

Mark and arrange disassembly parts in an organized way for easy troubleshooting and assembly.

When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be
used where noted in the step.

Precautions for Inspection, Repair and Replacement

ABS000OY

Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way,
and replace if necessary.

Precautions for Assembly and Installation

ABS000OZ

Use torque wrench to tighten bolts or nuts to specification.

When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is speci-
fied, do exactly as specified.

Replace with new gasket, packing, oil seal or O-ring.

Thoroughly wash, clean, and air-blow each part. Carefully check oil or coolant passages for any restriction
and blockage. 

Guide pins are used for several parts alignment. When replacing and reassembling parts with guide pins,
make sure that guide pins are installed in the original portion.

Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well. 

Release air within route when refilling after draining coolant. 

After repairing, start engine and increase engine speed to check coolant, fuel, oil, and exhaust systems
for leakage.

Parts Requiring Angle Tightening

ABS000P0

Use the angle wrench [SST: KV10112100 (BT8653-A)] for the final tightening of the following engine parts: 

Cylinder head bolts

Main bearing cap bolts

Connecting rod cap nuts

Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angle
tightening) 

Do not use a torque value for final tightening. 

The torque value for these parts are for a preliminary step.

Ensure thread and seat surfaces are clean and coated with engine oil. 

EM-4

PRECAUTIONS

Precautions for Liquid Gasket

ABS000P1

REMOVAL OF LIQUID GASKET SEALING

After removing the mounting bolts and nuts, separate the mating
surface using the seal cutter (SST) and remove the old liquid
gasket sealing.

CAUTION:

Be careful not to damage the mating surfaces.

In areas where the seal cutter (SST) is difficult to use, use a
plastic hammer to lightly tap (1) the seal cutter where the liquid
gasket is applied. Use a plastic hammer to slide the seal cutter
(2) by tapping on the side. 

CAUTION:

If for some unavoidable reason a tool such as a flat-bladed
screwdriver is used, be careful not to damage the mating
surfaces.

LIQUID GASKET APPLICATION PROCEDURE

1.

Using a scraper, remove the old liquid gasket adhering to the liq-
uid gasket application surface and the mating surface.

Remove the liquid gasket completely from the groove of the
liquid gasket application surface, mounting bolts, and bolt
holes.

2.

Wipe the liquid gasket application surface and the mating sur-
face removing any adhering moisture, grease and foreign mate-
rial.

3.

Attach the liquid gasket tube to the tube presser (SST).
Use Genuine RTV Silicone Sealant or equivalent. Refer to

GI-46, "RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS"

 . 

4.

Apply the liquid gasket without breaks to the specified location
with the specified dimensions.

If there is a groove for the liquid gasket application, apply the
liquid gasket to the groove.

As for the bolt holes, normally apply the liquid gasket inside
the holes. Occasionally, it should be applied outside the
holes. Make sure to read the text of this manual.

Within five minutes of liquid gasket application, install the mat-
ing component.

If the liquid gasket protrudes, wipe it off immediately.

Do not retighten after the installation.

Wait 30 minutes or more after installation before refilling the
engine with oil and coolant.

CAUTION:

If there are specific instructions in this manual, observe
them.

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