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BR-62 < ON-VEHICLE REPAIR > REAR DISC BRAKE 2. Apply rubber grease to piston boots (1). Cover the piston (2) end CAUTION: Never reuse piston boots. 3. Apply brake fluid to piston. Push piston into caliper by hand and CAUTION: Press the piston evenly and vary the pressing point to pre- 4. Install the caliper to tighten the caliper mounting bolts to the BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Inspection and Adjustment INFOID:0000000001664898 INSPECTION AFTER DISASSEMBLY Caliper Check the inner wall of the caliper for rust, wear, cracks or damage. Replace the caliper if any abnormal con- CAUTION: Always clean with new brake fluid. Never clean with mineral oil such as gasoline and light oil. Pistons Check the surface of the piston for rust, wear, cracks or damage. Replace the piston if any abnormal condition CAUTION: A piston sliding surface is plated. Never polish with sandpaper. ADJUSTMENT AFTER INSTALLATION Brake Burnishing Procedure Burnish contact surfaces between disc rotors and pads according to following procedure after refinishing or CAUTION: • Be careful of vehicle speed because the brake does not operate easily until pad and disc rotor are securely fitted. • Only perform this procedure under safe road and traffic conditions. Use extreme caution. Drive vehicle on straight, flat road. 2. Depress brake pedal with the power to stop vehicle within 3 to 5 seconds until the vehicle stops. 3. Drive without depressing brake for a few minutes to cool the brake. 4. Repeat steps 1 to 3 until pad and disc rotor are securely fitted. PFIA0906J |