Infiniti G37 Coupe. Manual - part 1287

 

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Infiniti G37 Coupe. Manual - part 1287

 

 

TM-1

TRANSMISSION & DRIVELINE

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SECTION 

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CONTENTS

TRANSAXLE & TRANSMISSION

6MT: FS6R31A

FUNCTION DIAGNOSIS ...............................

6

M/T SYSTEM  .......................................................

6

System Diagram ........................................................

6

System Description  ...................................................

6

COMPONENT DIAGNOSIS  ..........................

8

BACK-UP LAMP SWITCH  ..................................

8

Component Parts Location ........................................

8

Component Inspection  ..............................................

8

PARK/NEUTRAL POSITION SWITCH  ...............

9

Component Parts Location ........................................

9

Component Inspection  ..............................................

9

SYMPTOM DIAGNOSIS  ..............................

10

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  ............................

10

NVH Troubleshooting Chart  ....................................

10

PRECAUTION ..............................................

11

PRECAUTIONS ..................................................

11

Service Notice or Precautions for Manual Trans-
mission ....................................................................

11

PREPARATION ...........................................

12

PREPARATION ..................................................

12

Special Service Tools ..............................................

12

Commercial Service Tools  ......................................

14

ON-VEHICLE MAINTENANCE ....................

16

GEAR OIL ...........................................................

16

Exploded View  ........................................................

16

Draining ...................................................................

16

Refilling ...................................................................

16

Inspection ................................................................

16

ON-VEHICLE REPAIR .................................

17

REAR OIL SEAL  ...............................................

17

Exploded View .........................................................

17

Removal and Installation  .........................................

17

SHIFT CONTROL ..............................................

18

Exploded View .........................................................

18

Removal and Installation  .........................................

18

Inspection ................................................................

23

AIR BREATHER HOSE  ....................................

24

Exploded View .........................................................

24

Removal and Installation  .........................................

24

REMOVAL AND INSTALLATION  ...............

25

TRANSMISSION ASSEMBLY  ..........................

25

Exploded View .........................................................

25

Removal and Installation  .........................................

25

DISASSEMBLY AND ASSEMBLY ..............

29

TRANSMISSION ASSEMBLY  ..........................

29

Exploded View .........................................................

29

Disassembly ............................................................

34

Assembly .................................................................

43

MAIN DRIVE GEAR  ..........................................

55

Exploded View .........................................................

55

Disassembly ............................................................

55

Assembly .................................................................

55

Inspection ................................................................

56

MAINSHAFT AND GEAR  .................................

58

Exploded View .........................................................

58

Disassembly ............................................................

58

Assembly .................................................................

58

Inspection ................................................................

63

COUNTER SHAFT AND GEAR ........................

66

Exploded View .........................................................

66

Disassembly ............................................................

66

TM-2

Assembly ................................................................

66

Inspection ...............................................................

68

REVERSE IDLER SHAFT AND GEAR  .............

72

Exploded View  ........................................................

72

Disassembly ...........................................................

72

Assembly ................................................................

72

Inspection ...............................................................

72

SHIFT FORK AND FORK ROD  .........................

73

Exploded View  ........................................................

73

Disassembly ...........................................................

73

Assembly ................................................................

73

Inspection ...............................................................

73

SERVICE DATA AND SPECIFICATIONS 
(SDS) ...........................................................

74

SERVICE DATA AND SPECIFICATIONS 
(SDS) ..................................................................

74

General Specification  .............................................

74

End Play  .................................................................

75

Baulk Ring Clearance  .............................................

75

5AT: RE5R05A

BASIC INSPECTION ...................................

76

DIAGNOSIS AND REPAIR WORK FLOW  ........

76

Work Flow ...............................................................

76

Diagnostic Work Sheet  ...........................................

77

FUNCTION DIAGNOSIS  .............................

79

A/T CONTROL SYSTEM  ...................................

79

System Diagram  .....................................................

79

System Description .................................................

80

Component Parts Location  .....................................

87

Component Description  ..........................................

89

SHIFT MECHANISM ..........................................

91

Cross-Sectional View  .............................................

91

System Diagram  .....................................................

92

System Description .................................................

92

Component Parts Location  ....................................

103

Component Description  .........................................

105

SHIFT LOCK SYSTEM  ....................................

106

System Description ................................................

106

Component Parts Location  ....................................

107

Component Description  .........................................

107

ON BOARD DIAGNOSTIC (OBD) SYSTEM  ...

108

Diagnosis Description  ............................................

108

DIAGNOSIS SYSTEM (TCM)  ..........................

111

Diagnosis Description  ............................................

111

CONSULT-III Function (TRANSMISSION) ............

112

COMPONENT DIAGNOSIS  .......................

118

U1000 CAN COMM CIRCUIT  ..........................

118

Description ............................................................

118

DTC Logic  .............................................................

118

Diagnosis Procedure .............................................

118

P0615 START SIGNAL  ....................................

119

Description ............................................................

119

DTC Logic  .............................................................

119

Diagnosis Procedure .............................................

119

P0700 TCM  .......................................................

121

Description ............................................................

121

DTC Logic  .............................................................

121

Diagnosis Procedure .............................................

121

P0705 PARK/NEUTRAL POSITION SWITCH ..

122

Description ............................................................

122

DTC Logic  .............................................................

122

Diagnosis Procedure .............................................

122

P0717 TURBINE REVOLUTION SENSOR  ......

124

Description ............................................................

124

DTC Logic  .............................................................

124

Diagnosis Procedure .............................................

124

P0720 VEHICLE SPEED SENSOR A/T (REV-
OLUTION SENSOR) .........................................

125

Description ............................................................

125

DTC Logic  .............................................................

125

Diagnosis Procedure .............................................

126

P0725 ENGINE SPEED SIGNAL  .....................

128

Description ............................................................

128

DTC Logic  .............................................................

128

Diagnosis Procedure .............................................

128

P0731 A/T 1ST GEAR FUNCTION  ..................

130

Description ............................................................

130

DTC Logic  .............................................................

130

Diagnosis Procedure .............................................

131

P0732 A/T 2ND GEAR FUNCTION  ..................

132

Description ............................................................

132

DTC Logic  .............................................................

132

Diagnosis Procedure .............................................

133

P0733 A/T 3RD GEAR FUNCTION  ..................

134

Description ............................................................

134

DTC Logic  .............................................................

134

Diagnosis Procedure .............................................

135

P0734 A/T 4TH GEAR FUNCTION  ..................

136

Description ............................................................

136

DTC Logic  .............................................................

136

Diagnosis Procedure .............................................

137

P0735 A/T 5TH GEAR FUNCTION  ..................

138

Description ............................................................

138

DTC Logic  .............................................................

138

Diagnosis Procedure .............................................

139

P0740 TORQUE CONVERTER CLUTCH SO-
LENOID VALVE ................................................

140

TM-3

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Description ............................................................

140

DTC Logic  .............................................................

140

Diagnosis Procedure .............................................

140

P0744 A/T TCC S/V FUNCTION (LOCK -UP) ..

141

Description ............................................................

141

DTC Logic  .............................................................

141

Diagnosis Procedure .............................................

141

P0745 LINE PRESSURE SOLENOID VALVE 

..

142

Description ............................................................

142

DTC Logic  .............................................................

142

Diagnosis Procedure .............................................

142

P1705 THROTTLE POSITION SENSOR  .........

143

Description ............................................................

143

DTC Logic  .............................................................

143

Diagnosis Procedure .............................................

143

P1710 A/T FLUID TEMPERATURE SENSOR 

..

144

Description ............................................................

144

DTC Logic  .............................................................

144

Diagnosis Procedure .............................................

144

Component Inspection (A/T fluid temperature sen-
sor 1)  .....................................................................

146

Component Inspection (A/T fluid temperature sen-
sor 2)  .....................................................................

146

P1721 VEHICLE SPEED SENSOR MTR  .........

147

Description ............................................................

147

DTC Logic  .............................................................

147

Diagnosis Procedure .............................................

147

P1730 A/T INTERLOCK ...................................

148

Description ............................................................

148

DTC Logic  .............................................................

148

Judgment of A/T Interlock  .....................................

148

Diagnosis Procedure .............................................

148

P1731 A/T 1ST ENGINE BRAKING .................

149

Description ............................................................

149

DTC Logic  .............................................................

149

Diagnosis Procedure .............................................

149

P1752 INPUT CLUTCH SOLENOID VALVE  ...

150

Description ............................................................

150

DTC Logic  .............................................................

150

Diagnosis Procedure .............................................

150

P1757 FRONT BRAKE SOLENOID VALVE ....

151

Description ............................................................

151

DTC Logic  .............................................................

151

Diagnosis Procedure .............................................

151

P1762 DIRECT CLUTCH SOLENOID VALVE 

..

152

Description ............................................................

152

DTC Logic  .............................................................

152

Diagnosis Procedure .............................................

152

P1767 HIGH AND LOW REVERSE CLUTCH 
SOLENOID VALVE  ..........................................

153

Description .............................................................

153

DTC Logic ..............................................................

153

Diagnosis Procedure  .............................................

153

P1772 LOW COAST BRAKE SOLENOID 
VALVE .............................................................

154

Description .............................................................

154

DTC Logic ..............................................................

154

Diagnosis Procedure  .............................................

154

P1774 LOW COAST BRAKE SOLENOID 
VALVE FUNCTION  .........................................

155

Description .............................................................

155

DTC Logic ..............................................................

155

Diagnosis Procedure  .............................................

155

P1815 MANUAL MODE SWITCH ...................

157

Description .............................................................

157

DTC Logic ..............................................................

157

Diagnosis Procedure  .............................................

157

Component Inspection (Manual Mode Switch) ......

161

Component Inspection (Paddle Shifter) .................

162

MAIN POWER SUPPLY AND GROUND CIR-
CUIT ................................................................

163

Description .............................................................

163

Diagnosis Procedure  .............................................

163

SHIFT POSITION INDICATOR CIRCUIT ........

165

Description .............................................................

165

Component Function Check  ..................................

165

Diagnosis Procedure  .............................................

165

SHIFT LOCK SYSTEM  ...................................

166

Description .............................................................

166

Wiring Diagram - A/T SHIFT LOCK SYSTEM - .....

166

Component Function Check  ..................................

169

Diagnosis Procedure  .............................................

170

Component Inspection (Shift lock solenoid)  ..........

172

Component Inspection (Shift lock relay) ................

172

Component Inspection (Stop lamp switch)  ............

172

SELECTOR LEVER POSITION INDICATOR  .

174

Description .............................................................

174

Component Function Check  ..................................

174

Diagnosis Procedure  .............................................

174

Component Inspection ...........................................

176

ECU DIAGNOSIS .......................................

177

TCM .................................................................

177

Reference Value ....................................................

177

Wiring Diagram - A/T CONTROL SYSTEM -  ........

179

Fail-Safe ................................................................

184

DTC Inspection Priority Chart ................................

186

DTC Index  .............................................................

186

SYMPTOM DIAGNOSIS  ............................

188

SYSTEM SYMPTOM .......................................

188

Symptom Table  .....................................................

188

TM-4

PRECAUTION ............................................

210

PRECAUTIONS  ...............................................

210

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................

210

On Board Diagnosis (OBD) System of A/T and En-
gine ........................................................................

210

General Precautions  ..............................................

210

Service Notice or Precaution  .................................

211

PREPARATION ..........................................

212

PREPARATION  ...............................................

212

Special Service Tool  ..............................................

212

Commercial Service Tool  ......................................

213

ON-VEHICLE MAINTENANCE ..................

214

A/T FLUID  ........................................................

214

Inspection ..............................................................

214

Changing ...............................................................

215

A/T FLUID COOLER ........................................

216

Cleaning ................................................................

216

Inspection ..............................................................

218

STALL TEST ....................................................

219

Inspection and Judgment  ......................................

219

LINE PRESSURE TEST  ..................................

220

Inspection and Judgment  ......................................

220

ROAD TEST .....................................................

222

Description .............................................................

222

Check Before Engine Is Started  ............................

222

Check at Idle ..........................................................

222

Cruise Test - Part 1  ...............................................

223

Cruise Test - Part 2  ...............................................

224

Cruise Test - Part 3  ...............................................

224

A/T POSITION  .................................................

226

Inspection and Adjustment  ....................................

226

ON-VEHICLE REPAIR ...............................

227

CONTROL DEVICE  .........................................

227

Exploded View  .......................................................

227

Removal and Installation  .......................................

227

Inspection and Adjustment  ....................................

228

CONTROL ROD ...............................................

229

Exploded View  .......................................................

229

Removal and Installation  .......................................

229

Inspection and Adjustment  ....................................

229

PADDLE SHIFTER  ..........................................

230

Exploded View  .......................................................

230

Removal and Installation  .......................................

230

CONTROL VALVE WITH TCM ........................

232

Exploded View  .......................................................

232

Removal and Installation .......................................

232

Inspection ..............................................................

240

A/T FLUID TEMPERATURE SENSOR 2  .........

241

Exploded View  ......................................................

241

Removal and Installation .......................................

241

Inspection ..............................................................

244

PARKING COMPONENTS  ...............................

245

Exploded View  ......................................................

245

Removal and Installation .......................................

245

Inspection ..............................................................

251

REAR OIL SEAL  ..............................................

252

Exploded View  ......................................................

252

Removal and Installation .......................................

252

Inspection ..............................................................

253

REVOLUTION SENSOR  ..................................

254

Exploded View  ......................................................

254

Removal and Installation .......................................

254

Inspection ..............................................................

258

AIR BREATHER HOSE ....................................

260

Exploded View  ......................................................

260

Removal and Installation .......................................

260

A/T FLUID COOLER TUBE ..............................

261

Exploded View  ......................................................

261

Removal and Installation .......................................

261

Inspection ..............................................................

262

REMOVAL AND INSTALLATION .............

263

TRANSMISSION ASSEMBLY ..........................

263

Exploded View  ......................................................

263

Removal and Installation .......................................

263

Inspection ..............................................................

265

DISASSEMBLY AND ASSEMBLY ...........

266

TRANSMISSION ASSEMBLY ..........................

266

Exploded View  ......................................................

266

Oil Channel  ...........................................................

271

Location of Adjusting Shims, Needle Bearings, 
Thrust Washers and Snap Rings  ..........................

272

Disassembly ..........................................................

273

Assembly ..............................................................

288

Inspection ..............................................................

308

OIL PUMP .........................................................

310

Exploded View  ......................................................

310

Disassembly ..........................................................

310

Assembly ..............................................................

311

FRONT SUN GEAR, 3RD ONE-WAY 
CLUTCH ...........................................................

313

Exploded View  ......................................................

313

Disassembly ..........................................................

313

Assembly ..............................................................

314

Inspection ..............................................................

314

 

 

 

 

 

 

 

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