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DIAGNOSIS AND REPAIR WORKFLOW STR-3 < BASIC INSPECTION > C D E F G H I J K L M A STR N P O NOTE: 1. DIAGNOSIS WITH STARTING/CHARGING SYSTEM TESTER Perform the starting system test with Starting/Charging System Tester (SST: J-44373). For details and operat- Test result CRANKING VOLTAGE NORMAL>>GO TO 2. hours.) Perform battery test again. Refer to Technical Service Bulletin. REPLACE BATTERY>>Before replacing battery, clean the battery cable clamps and battery posts. Perform battery test again. Refer to Technical Service Bulletin. If second test result is “REPLACE BAT- 2. CRANKING CHECK Check that the starter motor operates correctly. Does the engine crank normally? YES >> GO TO 3. NO >> GO TO 4. 3. ENGINE START CHECK Check that the engine starts. Does the engine start? YES >> Starter motor is OK. INSPECTION END NO >> Perform further diagnosis of engine mechanical or engine control system. Refer EM and EC sec- tions. Once resolved, perform battery test again. 4. STARTER MOTOR ACTIVATION Check that the starter motor operates. Does the starter motor turn? YES >> Check ring gear and starter motor drive pinion. Once resolved, perform battery test again. NO >> GO TO 7. 5. COMPARISON BETWEEN ENGINE COOLANT AND CRANKING VOLTAGE Compare the engine coolant temperature and the cranking voltage with the specifications. Minimum Specification of Cranking Voltage Referencing Coolant Temperature Is the voltage less than the specified value? YES >> GO TO 7. NO >> GO TO 6. 6. STARTER OPERATION Check the starter operation status. Does the starter motor turn smoothly? YES >> Starter motor is OK. INSPECTION END NO >> GO TO 7. 7. “B” TERMINAL CIRCUIT INSPECTION Check “B” terminal circuit. Refer to . Is “B” terminal circuit normal? Engine coolant temperature [ ° C ( ° F)] Voltage [V] − 30 to − 20 ( − 22 to − 4) 8.6 − 19 to − 10 ( − 2 to 14) 9.1 − 9 to 0 (16 to 32) 9.5 More than 1 (More than 34) 9.9 |