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Infiniti G35 (V35) Sedan. Manual - part 453

DLN-246

< DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: R200V]

DIFFERENTIAL ASSEMBLY

DISASSEMBLY AND ASSEMBLY

DIFFERENTIAL ASSEMBLY

M/T

M/T : Exploded View

INFOID:0000000000957442

Drive pinion lock nut

Companion flange

Front oil seal

Pinion front bearing

Gear carrier

Side oil seal

Side flange

Collapsible spacer

Pinion rear bearing

10. Pinion height adjusting washer

11.

Drive pinion

12. Side bearing adjusting washer

13. Side bearing

14. Drive gear

15. Differential case B

16. Side gear thrust washer

17. Circular clip

18. Side gear

19. Pinion mate shaft

20. Pinion mate thrust washer

21. Pinion mate gear

22. Viscous coupling

23. Differential case A

24. Bearing cap

25. Filler plug

26. Gasket

27. Rear cover

28. Drain plug

A: Oil seal lip

B: Screw hole

C: After tightening the bolts to the specified torque, tighten the bolts additionally by turning the bolts 31 to 36 degrees.

Apply gear oil.

Apply anti-corrosion oil.

Apply Genuine Silicone RTV or equivalent. Refer to

JSDIA0037GB

DIFFERENTIAL ASSEMBLY

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< DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: R200V]

DLN

M/T : Disassembly

INFOID:0000000000957443

Drain gear oil, if necessary.

Remove side flange.

Remove rear cover mounting bolts.

Remove rear cover to insert the seal cutter (A) [SST:
KV10111100 (J-37228)] between gear carrier and rear cover.

CAUTION:

• Never damage the mating surface.
• Never insert flat-bladed screwdriver, this way damage the

mating surface.

Using two 45 mm (1.77 in) spacers, mount carrier on the attach-
ment (A) [SST: KV38100800 (J-25604-01)].

For proper reinstallation, paint matching marks on one side of
the bearing cap.

CAUTION:

• For matching marks, use paint. Never damage bearing

caps and gear carrier.

• Bearing caps are line-board during manufacture. The

matching marks are used to reinstall them in their original
positions.

Remove bearing caps.

Apply Genuine High Strength Thread Locking Sealant or equivalent. Refer to

GI-15, "Recommended Chemical Products

and Sealants"

Refer to

GI-4, "Components"

for symbols not described on the above.

PDIA0756J

JSDIA0041ZZ

PDIA0069E

S-PD343

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< DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: R200V]

DIFFERENTIAL ASSEMBLY

Lift differential case assembly out with a suitable tool.

• Keep side bearing outer races together with inner race. Do not

mix them up.
Also, keep side bearing adjusting washers together with bear-
ings.

Remove side bearing inner race.
To prevent damage to bearing, engage puller jaws in groove
(

CAUTION:

• To prevent damage to the side bearing and drive gear,

place copper plates between these parts and vise.

• It is not necessary to remove side bearing inner race

except it is replaced.

10. For proper reinstallation, paint matching marks on one differen-

tial case assembly.

CAUTION:

For matching marks, use paint. Never damage differential
case and drive gear.

11. Remove drive gear mounting bolts.
12. Tap drive gear off differential case assembly with a soft hammer.

CAUTION:

Tap evenly all around to keep drive gear from bending.

PDIA0547E

SPD919

A: Puller [SST: ST33051001 (J-22888-20)]

B: Base [SST: ST33061000 (J-8107-2)]

JSDIA0044ZZ

PDIA0496E

DIFFERENTIAL ASSEMBLY

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< DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: R200V]

DLN

13. Put matching marks with paint.

14. Loosen screws on differential cases A and B.

15. Separate differential case A and B, then remove viscous cou-

pling, pinion mate gear, pinion mate thrust washer, side gear
and side gear thrust washer from differential cases.

M/T : Assembly

INFOID:0000000000957444

Install side gear thrust washer with the same thickness as the
ones installed prior to disassembly or reinstall the old ones on
the side gear.

PDIA0640E

SDIA0189J

PDIA0642E

SDIA0196J

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