Infiniti G35 (V35) Sedan. Manual - part 422

 

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Infiniti G35 (V35) Sedan. Manual - part 422

 

 

DLN-122

< DISASSEMBLY AND ASSEMBLY >

[FRONT FINAL DRIVE: F160A]

DIFFERENTIAL ASSEMBLY

DIFFERENTIAL ASSEMBLY

Exploded View

INFOID:0000000000957359

1.

Drive pinion lock nut

2.

Companion flange

3.

Front oil seal 

4.

Pinion front bearing

5.

Drive pinion bearing adjusting wash-
er

6.

Drive pinion adjusting washer

7.

Gear carrier

8.

Pinion rear bearing

9.

Pinion height adjusting washer 

10. Drive pinion

11.

Drive gear

12. Side oil seal (right side)

13. Side retainer

14. O-ring

15. Side bearing adjusting shim

16. Side bearing

17. Differential case

18. Breather connector 

19. Dowel pin

20. Filler plug

21. Drain plug

22. Gasket

23. Carrier cover

24. Gear oil defense

25. Side gear thrust washer

26. Side gear

27. Circular clip

28. Pinion mate thrust washer

29. Pinion mate gear

30. Pinion mate shaft

31. Lock pin

32. Side bearing adjusting washer

33. Side oil seal (left side)

JSDIA0020GB

DIFFERENTIAL ASSEMBLY

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< DISASSEMBLY AND ASSEMBLY >

[FRONT FINAL DRIVE: F160A]

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Disassembly

INFOID:0000000000957360

1.

Drain gear oil, if necessary.

2.

Remove carrier cover mounting bolts.

3.

Remove carrier cover to insert the seal cutter (A) [SST:
KV10111100 (J-37228)] between gear carrier and carrier cover.

CAUTION:

• Never damage the mating surface.
• Never insert flat-bladed screwdriver, this way damage the

mating surface.

4.

Remove side retainer.

5.

Remove side bearing adjusting shim.

6.

Remove O-ring from side retainer.

7.

Remove differential case assembly from gear carrier.

34. Side shaft bearing

35. Extension tube retainer 

36. Side shaft oil seal

37. Dust sealed

38. Side shaft

A: Oil seal lip

B: Screw hole

:

Apply gear oil.

:

Apply anti-corrosion oil.

:

Apply Genuine Silicone RTV or equivalent. Refer to 

GI-15, "Recommended Chemical Products and Sealants"

.

 

:

Apply Genuine Medium Strength Thread Locking Sealant or equivalent. Refer to 

GI-15, "Recommended Chemical Prod-

ucts and Sealants"

.

Refer to 

GI-4, "Components"

 for symbols not described on the above.

PDIA0795J

PDIA0670E

PDIA0671E

DLN-124

< DISASSEMBLY AND ASSEMBLY >

[FRONT FINAL DRIVE: F160A]

DIFFERENTIAL ASSEMBLY

8.

Remove side oil seal (right side) from side retainer.

9.

Remove side bearing outer race with puller (A) [SST:
KV381054S0 (J-34286)].

10. Remove O-ring from gear carrier.

11. Remove side oil seal (left side) from gear carrier.

12. Remove side bearing outer race with puller (A) [SST:

KV381054S0 (J-34286)].

13. Remove side bearing inner race.

To prevent damage to bearing, engage puller jaws in groove
(

).

CAUTION:

• To prevent damage to the side bearing and drive gear,

place copper plates between these parts and vise.

• It is not necessary to remove side bearing inner race

except it is replaced.

PDIA0672E

PDIA0796J

PDIA0797J

A: Puller [SST: ST33051001 (J-22888-20)]

B: Base [SST: ST33061000 (J-8107-2)]

PDIA0758J

DIFFERENTIAL ASSEMBLY

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< DISASSEMBLY AND ASSEMBLY >

[FRONT FINAL DRIVE: F160A]

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14. For proper reinstallation, paint matching marks on one differen-

tial case assembly.

CAUTION:

For matching marks, use paint. Do not damage differential
case and drive gear.

15. Remove drive gear mounting bolts.

16. Tap drive gear off differential case assembly with a soft hammer.

CAUTION:

Tap evenly all around to keep drive gear from bending.

17. Remove lock pin of pinion mate shaft with a punch from drive

gear side.

18. Remove pinion mate shaft.

19. Turn pinion mate gear, then remove pinion mate gears, pinion

mate thrust washers, side gears and side gear thrust washers
from differential case.

Assembly

INFOID:0000000000957361

PDIA0496E

PDIA0759J

SDIA0031J

SDIA0032J

 

 

 

 

 

 

 

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