Infiniti G35 (V35) Sedan. Manual - part 421

 

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Infiniti G35 (V35) Sedan. Manual - part 421

 

 

DLN-118

< REMOVAL AND INSTALLATION >

[FRONT FINAL DRIVE: F160A]

FRONT FINAL DRIVE ASSEMBLY

• When installing the side shaft, apply multi-purpose grease to contact surface of side shaft and side shaft oil

seal.

• Tighten mounting bolts in the order as described below when

installing front final drive assembly: side of gear carrier (1), upper
side of gear carrier (2), part of carrier cover (3), lower part of gear
carrier (4).

CAUTION:

Align the mating faces of gear carrier and oil pan for installa-
tion.

• When installing breather hose (1) and tube (2), refer to the figure.

CAUTION:

Make sure there are no pinched or restricted areas on the
breather hose caused by bending or winding when installing
it.

- Make sure the paint mark facing up (

).

- Securely install the hose until it seats the rounded portion of the

tube. (

).

- Face the bend of the breather hose (

) to the engine.

• When oil leaks while removing final drive assembly, check oil level

after the installation. Refer to 

DLN-112, "Inspection"

.

PDIA0839J

JSDIA0018ZZ

SIDE SHAFT

DLN-119

< DISASSEMBLY AND ASSEMBLY >

[FRONT FINAL DRIVE: F160A]

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DISASSEMBLY AND ASSEMBLY

SIDE SHAFT

Exploded View

INFOID:0000000000957355

1.

Drive pinion lock nut

2.

Companion flange

3.

Front oil seal 

4.

Pinion front bearing

5.

Drive pinion bearing adjusting wash-
er

6.

Drive pinion adjusting washer

7.

Gear carrier

8.

Pinion rear bearing

9.

Pinion height adjusting washer 

10. Drive pinion

11.

Drive gear

12. Side oil seal (right side)

13. Side retainer

14. O-ring

15. Side bearing adjusting shim

16. Side bearing

17. Differential case

18. Breather connector 

19. Dowel pin

20. Filler plug

21. Drain plug

22. Gasket

23. Carrier cover

24. Gear oil defense

25. Side gear thrust washer

26. Side gear

27. Circular clip

28. Pinion mate thrust washer

29. Pinion mate gear

30. Pinion mate shaft

JSDIA0020GB

DLN-120

< DISASSEMBLY AND ASSEMBLY >

[FRONT FINAL DRIVE: F160A]

SIDE SHAFT

Disassembly

INFOID:0000000000957356

1.

Hold extension tube retainer with puller, then press out side
shaft using a press.

2.

Remove side shaft oil seal (1) from extension tube retainer with
a flat- blade screwdriver.

CAUTION:

Never damage extension tube retainer.

3.

Remove side shaft bearing from extension tube retainer.

4.

Remove O-ring from extension tube retainer.

5.

Remove dust sealed from side shaft.

Assembly

INFOID:0000000000957357

1.

Using the drift (A) [SST: KV38100200 (

)], install side shaft

oil seal.

CAUTION:

• Never reuse oil seal.
• When installing, do not incline oil seal.
• Apply multi-purpose grease onto oil seal lips, and gear oil

onto the circumference of oil seal.

2.

Install dust sealed.

31. Lock pin

32. Side bearing adjusting washer

33. Side oil seal (left side)

34. Side shaft bearing

35. Extension tube retainer 

36. Side shaft oil seal

37. Dust sealed

38. Side shaft

A: Oil seal lip

B: Screw hole

:

Apply gear oil.

:

Apply anti-corrosion oil.

:

Apply Genuine Silicone RTV or equivalent. Refer to 

GI-15, "Recommended Chemical Products and Sealants"

.

 

:

Apply Genuine Medium Strength Thread Locking Sealant or equivalent. Refer to 

GI-15, "Recommended Chemical Prod-

ucts and Sealants"

.

Refer to 

GI-4, "Components"

 for symbols not described on the above.

PDIA0793J

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SIDE SHAFT

DLN-121

< DISASSEMBLY AND ASSEMBLY >

[FRONT FINAL DRIVE: F160A]

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3.

Support side shaft bearing with the drift (A) [SST: ST30032000
(J-26010-01)], then press side shaft (1) into the side shaft bear-
ing using a press.

4.

Apply multi-purpose grease to O-ring, and install it to extension
tube retainer.

CAUTION:

Never reuse O-ring.

Inspection After Disassembly

INFOID:0000000000957358

Clean up the disassembled parts. Then, inspect if the parts are worn or damaged. If so, follow the measures
below.

PDIA0815J

Content

Conditions and Measures

Hypoid gear

• If the gear teeth do not mesh or line-up correctly, determine the cause and adjust or replace as nec-

essary.

• If the gears are worn, cracked, damaged, pitted or chipped (by friction) noticeably, replace with new 

drive gear and drive pinion as a set.

Bearing

• If any chipped (by friction), pitted, worn, rusted or scratched mark, or unusual noise from the bearing 

is observed, replace as a bearing assembly (as a new set).

Side gear and Pinion mate 
gear

• If any cracks or damage on the surface of the tooth is found, replace.
• If any worn or chipped mark on the contact sides of the thrust washer is found, replace.

Side gear thrust washer and 
pinion mate thrust washer

• If it is chipped (by friction), damaged, or unusually worn, replace.

Oil seal 

• Whenever disassembled, replace.
• If wear, deterioration of adherence (sealing force lips), or damage is detected on the lips, replace them.

Differential case

• If any wear or crack on the contact sides of the differential case is found, replace.

Companion flange

• If any chipped mark (about 0.1 mm, 0.004 in) or other damage on the contact sides of the lips of the 

companion flange is found, replace.

 

 

 

 

 

 

 

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