Infiniti G35 (V35) Sedan. Manual - part 406

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< DISASSEMBLY AND ASSEMBLY >

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FRONT CASE AND REAR CASE

DISASSEMBLY AND ASSEMBLY

FRONT CASE AND REAR CASE

Exploded View

INFOID:0000000000957291

Disassembly

INFOID:0000000000957292

1.

Remove drain plug and filler plug.

1.

Drive chain

2.

Front drive shaft rear bearing

3.

Front drive shaft

4.

Front drive shaft front bearing

5.

Sprocket

6.

Mainshaft

7.

Needle bearing

8.

Snap ring

9.

Mainshaft bearing

10. Front case

11.

Front oil seal

12. Mainshaft oil seal

13. Oil cover

14. Temperature sensor

15. Electric controlled coupling

16. Spacer

17. Snap ring

18. O-ring

19. Oil gutter

20. Drain plug

21. Baffle plate

22. Rear bearing

23. Snap ring

24. Spacer

25. Rear oil seal

26. Companion flange

27. Self-lock nut

28. Breather tube

29. Rear case

30. Harness bracket

31. Retainer

32. Filler plug

33. Gasket

PDIA0244E

FRONT CASE AND REAR CASE

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2.

Remove mainshaft oil seal from front case, using a flat-bladed
screwdriver.

CAUTION:

Never damage the front case and mainshaft.

3.

Remove front oil seal from front case, using a flat-bladed screw-
driver.

CAUTION:

Never damage the front case and front drive shaft.

4.

Remove self-lock nut.

5.

Put a matching mark on the end of mainshaft. The mark should
be in line with the mark on the companion flange.

CAUTION:

For matching mark, use paint. Never damage mainshaft.

6.

Remove companion flange, using a puller.

CAUTION:

Never damage the companion flange.

7.

Remove rear oil seal from rear case, using the puller [SST:
KV381054S0 (J-34286)].

CAUTION:

Never damage the rear case.

PDIA0507J

PDIA0255E

SDIA2378E

PDIA0258E

PDIA0259E

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< DISASSEMBLY AND ASSEMBLY >

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FRONT CASE AND REAR CASE

8.

Remove spacer (1) from mainshaft.

9.

Remove front case and rear case fixing bolts, then remove har-
ness bracket.

10. Separate front case and rear case. Then, remove front case by

levering it up with a tire lever or the like.

CAUTION:

Never damage the mating surface.

11. Remove snap ring from front case.

JSDIA0097ZZ

Bolts symbol

Quantity

Bolt length “

” mm (in)

A

11

42 (1.65)

B

1

162 (6.38)

C

1

97  (3.82)

TORX bolts

1

40 (1.57)

PDIA0251E

SDIA2460E

PDIA0267E

FRONT CASE AND REAR CASE

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12. Remove mainshaft bearing from front case, using the drift [SST:

KV38100300 (J-25523)].

13. Remove drive chain and front drive shaft while tapping front

drive shaft with plastic hammer.

CAUTION:

Never tap drive chain.

14. Remove oil gutter (1) from rear case.

15. Remove oil cover bolt and sensor fixing bolt from rear case. And

then, remove oil cover.

16. Remove retainer (1) from AWD solenoid harness connector.
17. Remove AWD solenoid harness connector from rear case.

18. Remove O-ring from AWD solenoid harness connector.

PDIA0256E

PDIA0257E

JSDIA0098ZZ

SDIA2403E

JSDIA0100ZZ