Infiniti G35 (V35) Sedan. Manual - part 222

 

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Infiniti G35 (V35) Sedan. Manual - part 222

 

 

BRAKE PIPING

BR-25

< ON-VEHICLE REPAIR >

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REAR BRAKE : Removal and Installation

INFOID:0000000000958428

REMOVAL

CAUTION:

Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with water if it gets on a painted surface.

1.

Remove tires with power tool.

2.

Drain brake fluid. Refer to 

BR-11, "Draining"

.

3.

Loosen the flare nut with a flare nut wrench and separate the brake tube from the hose.

CAUTION:

• Never scratch the flare nut and the brake tube.
• Never sharply bend, twist or strongly pull the brake hoses and tubes.
• Cover the open end of brake tubes and hoses when disconnecting to prevent entrance of dirt.

4.

Remove the union bolt and remove the brake hose from the brake caliper assembly.

5.

Remove the lock plate and remove the brake hose from the vehicle.

INSTALLATION

CAUTION:

Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with water if it gets on a painted surface.

1.

Assemble the union bolt and the copper washer to the brake hose.

CAUTION:

Never reuse copper washer.

2.

Install the brake hose L-pin by aligning it with the brake caliper
assembly positioning hole, and tighten the union bolt (1) to the
specified torque.

3.

Connect the hose to the brake tube, temporarily tighten the flare
nut by hand until it does not rotate further, and fix the brake hose
to the bracket with the lock plate.

CAUTION:

Check that the brake hoses and tubes are not twisted and
bent.

4.

Tighten the flare nut to the specified torque with a flare nut crow-
foot and torque wrench.

CAUTION:

Never scratch the flare nut and the brake tube.

5.

Refill with new brake fluid and perform the air bleeding. Refer to 

BR-12, "Bleeding Brake System"

.

CAUTION:

Never reuse drained brake fluid.

6.

Install tires.

REAR BRAKE : Inspection

INFOID:0000000000958429

INSPECTION AFTER REMOVAL

1.

Check the brake hoses and tubes for the following: no scratches; no twist and deformation; no interfer-
ence with other components when steering the steering wheel; no looseness at connections.

2.

Depress the brake pedal with a force of 785 N (80kg, 117 lb) and hold down the pedal for approximately 5
seconds with the engine running. Check for any fluid leakage.

CAUTION:

Retighten the applicable connection to the specified torque and repair any abnormal (damaged,
worn or deformed) part if any brake fluid leakage is present.

 : Union bolt

 : Connector

JPFIA0012ZZ

BR-26

< ON-VEHICLE REPAIR >

BRAKE MASTER CYLINDER

BRAKE MASTER CYLINDER

2WD

2WD : Exploded View

INFOID:0000000000958430

2WD : Removal and Installation

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REMOVAL 

CAUTION:

Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with water if it gets on a painted surface.

1.

Remove the master cylinder cover.

2.

Drain brake fluid. Refer to 

BR-11, "Draining"

.

3.

Separate the brake fluid level switch harness connector.

4.

Separate the brake tube from the master cylinder assembly with a flare nut wrench.

CAUTION:

Never scratch the flare nut and the brake tube.

5.

Remove the master cylinder assembly.

CAUTION:

• Depress the brake pedal several times to release the vacuum pressure from the brake booster.

Then remove the master cylinder assembly.

• Never depress the brake pedal after the master cylinder assembly is removed.

1.

Reservoir cap

2.

Oil strainer

3.

Reservoir tank

4.

Brake fluid level switch connector

5.

Cylinder body

6.

Pin

7.

O-ring

8.

Grommet

 : Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease.

 : Apply brake fluid.

Refer to 

GI-4, "Components"

 for symbols not described on the above.

JPFIA0014GB

BRAKE MASTER CYLINDER

BR-27

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• The piston of the master cylinder assembly is exposed. Never damage it when removing the

master cylinder.

• The piston may drop off when pulled out strongly. Never hold the piston. Hold the cylinder body

when handling the master cylinder assembly.

INSTALLATION

CAUTION:

Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with water if it gets on a painted surface.
Note the following, and installation in the reverse order of removal.

CAUTION:

• Never depress the brake pedal after the master cylinder assembly is removed.
• Apply PBC (Poly Butyl Cuprysil) silicone-based grease to the

brake booster [see (A) in the figure] when installing the mas-
ter cylinder assembly to the brake booster.

• The piston of the master cylinder assembly is exposed. Never

damage it when handling the master cylinder and check that
no dirt and dust are present on the piston before installation.
Clean it with new brake fluid if necessary.

• The piston may drop off when pulled strongly. Never hold the

piston. Hold the cylinder body when handling the master cyl-
inder assembly.

• Temporarily tighten the brake tube flare nut to the master cylinder

assembly by hand. Then tighten it to the specified torque with a
flare nut crowfoot and torque wrench. Refer to 

BR-21, "FRONT BRAKE : Exploded View"

.

CAUTION:

Never scratch the flare nut and the brake tube.

• After installation, perform the air bleeding. Refer to 

BR-12, "Bleeding Brake System"

CAUTION:

Never reuse drained brake fluid.

2WD : Disassembly and Assembly

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DISASSEMBLY

CAUTION:

• Never disassemble the cylinder body.
• Remove the reservoir tank only when necessary.

1.

Fix the master cylinder assembly to a vise.

CAUTION:

Always set copper plates or cloth between them when fixing the cylinder body to a vise. Never
overtighten the vise.

2.

Remove the reservoir tank mounting pin with a pin punch.

3.

Remove the reservoir tank and grommet from the cylinder body.

CAUTION:

Never drop the removed parts. The parts must not be
reused if they are dropped.

ASSEMBLY

1.

Apply new brake fluid to the grommet and install it to the cylinder body.

CAUTION:

• Never use mineral oil such as gasoline or light oil.
• Never reuse the grommets.

2.

Install the reservoir tank to the cylinder body.

CAUTION:

JPFIA0013ZZ

JPFIA0015ZZ

BR-28

< ON-VEHICLE REPAIR >

BRAKE MASTER CYLINDER

Never drop the parts when installing. The parts must not be reused if they are dropped.

3.

Fix the cylinder body to a vise.

CAUTION:

• Place the reservoir tank with the chamfered pin hole (

)

facing up.

• Always set copper plates or cloth between them when fix-

ing the cylinder body to a vise. Never overtighten the vise.

4.

Tilt the reservoir tank so that a mounting pin can be inserted.
Insert a mounting pin. Return the reservoir tank to the horizontal
position. Insert another mounting pin into the pin hole on the
opposite side in the same manner after the mounting pin passes
through the cylinder body pin hole.

CAUTION:

Never reuse the mounting pins.

2WD : Inspection

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INSPECTION AFTER INSTALLATION

Fluid Leak

Check for brake fluid leakage from the cylinder body-to-brake booster mounting face, reservoir tank mounting
face and brake tube connections.

AWD

AWD : Exploded View

INFOID:0000000000958434

JPFIA0016ZZ

JPFIA0015ZZ

 

 

 

 

 

 

 

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