Infiniti G35 (V35) Sedan. Manual - part 1343

 

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Infiniti G35 (V35) Sedan. Manual - part 1343

 

 

TM-64

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

MAINSHAFT AND GEAR

15. Using the inserter [SST: ST30911000 (

)] and a press to

press fit reverse main gear bushing onto mainshaft.

Inspection

INFOID:0000000000956978

MAINSHAFT AND GEAR

If the contact surface on each gear and mainshaft, etc. has damage,
peeling, abrasion, dent, bent, or any other damage, replace the com-
ponents.

SYNCHRONIZER

Synchronizer Hub and Coupling Sleeve

• If the contact surface on coupling sleeve, synchronizer hub and

shifting insert has damage or abrasion, replace the components.

• Coupling sleeve and synchronizer hub shall move smoothly.

Baulk Ring and Spread Spring

• If the cam surface on baulk ring or contact surface on insert has

damage or excessive wear, replace with a new one.

• If spread spring is damaged, replace with a new one.

Baulk Ring Clearance for Single Cone Synchronizer (6th and Reverse)

PCIB0206E

SCIA1680E

SMT387A

SCIA0608J

MAINSHAFT AND GEAR

TM-65

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

• Push baulk ring on the cone and measure the clearance between

baulk ring and cone. If the measurement is below limit, replace it
with a new one.

Baulk Ring Clearance for Triple Cone Synchronizer (1st and 2nd)

• Check the clearance between outer baulk ring, synchronizer cone

and inner baulk ring as follows.

CAUTION:

The clearances “A”, “B” and “C” are controlled with outer
baulk ring, synchronizer cone, and inner baulk ring as a set.
Replace them as a set if the clearances are outside the limit
value.

1.

Measure the clearance “A” at 2 points or more diagonally oppo-
site using a feeler gauge (B) when pressing outer baulk ring (1),
synchronizer cone (2), and inner baulk ring (3) toward gear taper
cone (C). And then calculate mean value.

2.

Measure the clearance “B” at 2 points or more diagonally oppo-
site using a feeler gauge. And then calculate mean value.

Clearance

Standard value

Refer to 

TM-76, "Baulk Ring Clear-

ance"

.

Limit value

Refer to 

TM-76, "Baulk Ring Clear-

ance"

.

PCIB1328E

PCIB1358E

Clearance “A”

Standard value

: Refer to 

TM-76, "Baulk Ring Clear-

ance"

.

Limit value

: Refer to 

TM-76, "Baulk Ring Clear-

ance"

.

JPDIC0034ZZ

Clearance “B”

Standard value

: Refer to 

TM-76, "Baulk Ring Clear-

ance"

.

Limit value

Refer to 

TM-76, "Baulk Ring Clear-

ance"

.

PCIB1360E

TM-66

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

MAINSHAFT AND GEAR

3.

Measure the clearance “C” at 2 points or more diagonally oppo-
site using a feeler gauge (A) when pressing outer baulk ring (1),
synchronizer cone (2), and inner baulk ring (3) toward gear taper
cone (B). And then calculate mean value.

Bearing

If the bearing does not rotate smoothly or the contact surface on ball
or race is damaged or peeled, replace with new ones.

Clearance “C”

Standard value

: Refer to 

TM-76, "Baulk Ring Clear-

ance"

.

Limit value

: Refer to 

TM-76, "Baulk Ring Clear-

ance"

.

JPDIC0035ZZ

SMT418A

COUNTER SHAFT AND GEAR

TM-67

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

C

E

F

G

H

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M

A

B

TM

N

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COUNTER SHAFT AND GEAR

Exploded View

INFOID:0000000000956979

Refer to 

TM-30, "Exploded View"

.

Disassembly

INFOID:0000000000956980

1.

Using a press to remove 3rd counter gear, 3rd-4th synchronizer
assembly, 4th counter gear, 4th needle bearing, 4th gear bush-
ing, 4th counter gear thrust washer and counter rear bearing
inner race.

2.

Remove 3rd needle bearing.

3.

Using a press to remove 3rd gear bushing.

CAUTION:

Do not use oil hole of 3rd gear bushing when press out.

Assembly

INFOID:0000000000956981

1.

Using the inserter [SST: ST30911000 (

)] and a press to

press fit 3rd gear bushing onto counter shaft.

2.

Install 3rd-4th coupling sleeve and 3rd-4th shifting inserts into 3rd-4th synchronizer hub.

CAUTION:

• Install 3rd-4th coupling sleeve with the thicker flange

faced the front side.

• Do not reuse 3rd-4th coupling sleeve and 3rd-4th syn-

chronizer hub.

• Replace 3rd-4th coupling sleeve and 3rd-4th synchronizer

hub as a set.

SCIA1389E

PCIB1327E

PCIB0406E

PCIB1366E

 

 

 

 

 

 

 

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