Infiniti G20 (P11). Manual - part 126

 

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Infiniti G20 (P11). Manual - part 126

 

 

General Specifications

NCBR0077

Unit: mm (in)

Front brake

Brake model

CL25VB disc brake

Cylinder bore diameter

57.2 (2.252)

Pad
Length

×

width

×

thickness

125.6

×

45.3

×

11

(4.94

×

1.783

×

0.43)

Rotor outer diameter

×

thickness

280

×

22 (11.02

×

0.87)

Rear brake

Brake model

CL9HC disc brake

Cylinder bore diameter

33.96 (1.3370)

Pad
Length

×

width

×

thickness

89.1

×

39.5

×

10

(3.508

×

1.555

×

0.39)

Rotor outer diameter

×

thickness

258

×

9 (10.16

×

0.35)

Master cylinder

Cylinder bore diameter

23.81 (15/16)

Control valve

Valve model

Dual proportioning valve

Split point
kPa (kg/cm

2

, psi)

×

reducing ratio

3,923 (40, 569)

×

0.4

Brake booster

Booster model

M/T

A/T

M195T

M210T

Diaphragm diameter

Primary

205 (8.07)

230 (9.06)

Secondary

180 (7.09)

180 (7.09)

Recommended brake fluid

DOT 3

Disc Brake

NCBR0078

Unit: mm (in)

Brake model

CL25VB

CL9HC

Pad wear limit

Minimum thickness

2.0 (0.079)

1.5 (0.059)

Rotor repair limit

Maximum runout

0.07 (0.0028)

0.07 (0.0028)

Minimum thickness

20.0 (0.787)

8 (0.31)

Brake Pedal

NCBR0079

Unit: mm (in)

Free height “H”*

M/T

151 - 161 (5.94 - 6.34)

A/T

159 - 169 (6.26 - 6.65)

Clearance “C” between pedal stopper and threaded end of stop lamp switch or ASCD switch

0.3 - 1.0 (0.012 - 0.039)

*: Measured from surface of dash reinforcement panel to surface of pedal pad

Parking Brake

NCBR0080

Type

Center lever

Number of notches
[under force of 196 N (20 kg, 44 lb)]

6 - 7

Number of notches
when warning lamp switch comes on

1

GI

MA

EM

LC

EC

FE

CL

MT

AT

AX

SU

ST

RS

BT

HA

SC

EL

IDX

SERVICE DATA AND SPECIFICATIONS (SDS)

General Specifications

BR-79

NOTES

BODY & TRIM

SECTION

BT

CONTENTS

PRECAUTIONS ...............................................................3

Supplemental Restraint System (SRS)

AIR

BAG

and

SEAT BELT PRE-TENSIONER

...............3

PREPARATION ...............................................................4

Special Service Tools ..................................................4
Commercial Service Tool.............................................4

SQUEAK AND RATTLE TROUBLE DIAGNOSES.........5

Work Flow....................................................................5

CUSTOMER INTERVIEW

...........................................5

DUPLICATE THE NOISE AND TEST DRIVE

................6

CHECK RELATED SERVICE BULLETINS

...................6

LOCATE THE NOISE AND IDENTIFY THE ROOT
CAUSE

.....................................................................6

REPAIR THE CAUSE

.................................................6

CONFIRM THE REPAIR

.............................................7

Generic Squeak and Rattle Troubleshooting ..............7

INSTRUMENT PANEL

................................................7

CENTER CONSOLE

..................................................7

DOORS

.....................................................................7

TRUNK

.....................................................................8

SUNROOF/HEADLINER

.............................................8

SEATS

......................................................................8

UNDERHOOD

...........................................................8

Diagnostic Worksheet..................................................9

CLIP AND FASTENER.................................................. 11

Description ................................................................. 11

BODY FRONT END.......................................................13

Removal and Installation ...........................................13

FRONT BUMPER ASSEMBLY

..................................13

BODY REAR END AND OPENER................................16

Removal and Installation ...........................................16

REAR BUMPER ASSEMBLY

....................................16

TRUNK LID INSIDE RELEASE HANDLE

...................19

FRONT DOOR ...............................................................20

Front Door Glass Limit Switch Reset (Driver side
only) 
...........................................................................20

RESET CONDITIONS

..............................................20

RESET PROCEDURES

............................................20

Overhaul ....................................................................21

REAR DOOR .................................................................22

Overhaul ....................................................................22

INSTRUMENT PANEL ASSEMBLY .............................23

Removal and Installation ...........................................23

SIDE AND FLOOR TRIM...............................................27

Removal and Installation ...........................................27

DOOR TRIM ...................................................................29

Removal and Installation ...........................................29

ROOF TRIM ...................................................................31

Removal and Installation ...........................................31

TRUNK ROOM TRIM .....................................................33

Removal and Installation ...........................................33

EXTERIOR .....................................................................34

Removal and Installation ...........................................34

FRONT SEAT ................................................................40

Removal and Installation ...........................................40

POWER SEAT

.........................................................41

HEATED SEAT

........................................................42

REAR SEAT...................................................................43

Removal and Installation ...........................................43

FOLDING SEAT

.......................................................43

SUNROOF......................................................................44

Adjustment .................................................................44
Removal and Installation ...........................................45
Trouble Diagnoses.....................................................49

DIAGNOSTIC TABLE

................................................49

WIND DEFLECTOR

.................................................49

ADJUSTMENT

.........................................................50

DRAIN HOSES

........................................................51

WEATHERSTRIP

.....................................................51

LINK AND WIRE ASSEMBLY

....................................52

WINDSHIELD AND WINDOWS ....................................53

Removal and Installation ...........................................53

REMOVAL

...............................................................53

INSTALLATION

........................................................53

WINDSHIELD

..........................................................54

DOOR MIRROR .............................................................55

Removal and Installation ...........................................55

REAR VIEW MIRROR ...................................................56

Removal and Installation ...........................................56

REMOVAL

...............................................................56

GI

MA

EM

LC

EC

FE

CL

MT

AT

AX

SU

BR

ST

RS

HA

SC

EL

IDX

INSTALLATION

........................................................56

BODY (ALIGNMENT) ....................................................57

Alignment ...................................................................57

ENGINE COMPARTMENT

........................................58

UNDERBODY

..........................................................60

CONTENTS

(Cont’d)

BT-2

 

 

 

 

 

 

 

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