Infiniti EX35. Manual - part 739

 

  Index      Infiniti     Infiniti EX35 - service repair manual 2008 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  737  738  739  740   ..

 

 

Infiniti EX35. Manual - part 739

 

 

EX-6

< ON-VEHICLE REPAIR >

EXHAUST SYSTEM

Removal and Installation

INFOID:0000000003134602

REMOVAL

• Disconnect each joint and mounting using power tool.
• Remove heated oxygen sensor 2 as follows:
- Using heated oxygen sensor wrench [SST: KV10114400 (J-

38365)] (C), removal heated oxygen sensor 2.

CAUTION:

Be careful not to damage heated oxygen sensor 2.

INSTALLATION

Note the following, and install in the reverse order of removal.
• Check for deformation of the grommets (14 and 16 of Components).
• Insert the collar (13 of Components) vertically.
• Temporarily tighten bolts and nuts when installing exhaust pipe assembly. Tighten them to the specified

torque when connecting the vehicle rear to the vehicle front.

CAUTION:

• Always replace exhaust tube gaskets with new ones when reassembling.
• Discard any heated oxygen sensor 2 which has been dropped onto a hard surface such as a con-

crete floor. Use a new one. 

• Before installing a new heated oxygen sensor 2, clean exhaust system threads using the heated oxy-

gen sensor thread cleaner [commercial service tool: J-43897-18 or J-43897-12], and apply the anti-
seize lubricant (commercial service tool). 

• Never over torque heated oxygen sensor 2. Doing so may cause damage to heated oxygen sensor 2,

resulting in the “MIL” coming on. 

• If heat insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the heat

insulator, remove them.

• When installing heat insulator avoid large gaps or interference between heat insulator and each

exhaust pipe.

• Remove deposits from the sealing surface of each connection. Connect them securely to avoid

gases leakage. 

• Temporarily tighten mounting nuts on the exhaust manifold side and mounting bolts on the vehicle

side. Check each part for unusual interference, and then tighten them to the specified torque. 

• When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/left

directions.

Inspection

INFOID:0000000003134603

INSPECTION AFTER INSTALLATION

• Check clearance between tail tube and rear bumper is even.
• With engine running, check exhaust tube joints for gas leakage and unusual noises.
• Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue

stress. Improper installation could result in excessive noise and vibration. 

A

:  Bank  2

B

:  Bank  1

: Vehicle front

JPBIA0389ZZ

EXL-1

DRIVER CONTROLS

C

D

E

F

G

H

I

J

K

M

SECTION 

EXL

A

B

EXL

N

O

P

CONTENTS

EXTERIOR LIGHTING SYSTEM

XENON TYPE

BASIC INSPECTION  ....................................

7

DIAGNOSIS AND REPAIR WORKFLOW  ..........

7

Work Flow  .................................................................

7

INSPECTION AND ADJUSTMENT .....................

9

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT (AFS CONTROL UNIT)  .................
..

9

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT (AFS CONTROL UNIT) : De-
scription ...................................................................
..

9

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT (AFS CONTROL UNIT) : Special 
Repair Requirement  ................................................
..

9

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT (HEIGHT SENSOR)  .......................
..

9

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT (HEIGHT SENSOR) : Descrip-
tion ..........................................................................
..

9

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT (HEIGHT SENSOR) : Special 
Repair Requirement  ................................................
..

9

LEVELIZER ADJUSTMENT  ........................................

9

LEVELIZER ADJUSTMENT : Description .................

9

LEVELIZER ADJUSTMENT : Special Repair Re-
quirement ................................................................
..

9

FUNCTION DIAGNOSIS ..............................

11

HEADLAMP SYSTEM ........................................

11

System Diagram ......................................................

11

System Description  .................................................

11

Component Parts Location ......................................

12

Component Description ..........................................

13

AUTO LIGHT SYSTEM  ......................................

14

System Diagram ......................................................

14

System Description  .................................................

14

Component Parts Location  ......................................

15

Component Description ..........................................

16

DAYTIME RUNNING LIGHT SYSTEM  .............

17

System Diagram  ......................................................

17

System Description ..................................................

17

Component Parts Location  ......................................

18

Component Description ..........................................

18

ACTIVE ADAPTIVE FRONT-LIGHTING SYS-
TEM ...................................................................

20

System Diagram  ......................................................

20

System Description ..................................................

20

Component Parts Location  ......................................

22

Component Description  ...........................................

22

FRONT FOG LAMP SYSTEM ...........................

24

System Diagram  ......................................................

24

System Description ..................................................

24

Component Parts Location  ......................................

25

Component Description ..........................................

25

TURN SIGNAL AND HAZARD WARNING 
LAMP SYSTEM .................................................

26

System Diagram  ......................................................

26

System Description ..................................................

26

Component Parts Location  ......................................

27

Component Description ..........................................

27

PARKING, LICENSE PLATE AND TAIL 
LAMPS SYSTEM  ..............................................

28

System Diagram  ......................................................

28

System Description ..................................................

28

Component Parts Location  ......................................

29

Component Description ..........................................

29

EXTERIOR LAMP BATTERY SAVER SYS-
TEM ...................................................................

30

System Diagram  ......................................................

30

System Description ..................................................

30

Component Parts Location  ......................................

31

Component Description ..........................................

31

EXL-2

DIAGNOSIS SYSTEM (BCM)  ............................

32

COMMON ITEM  ........................................................

32

COMMON ITEM : CONSULT-III Function (BCM - 
COMMON ITEM)  ...................................................
.

32

HEADLAMP ..............................................................

33

HEADLAMP : CONSULT-III Function (BCM - 
HEAD LAMP) .........................................................
.

33

FLASHER ..................................................................

35

FLASHER : CONSULT-III Function (BCM - 
FLASHER) .............................................................
.

35

DIAGNOSIS SYSTEM (IPDM E/R)  ....................

37

Diagnosis Description  .............................................

37

CONSULT-III Function (IPDM E/R)  ........................

39

DIAGNOSIS SYSTEM (AFS)  .............................

42

CONSULT-III Function (ADAPTIVE LIGHT) ...........

42

COMPONENT DIAGNOSIS  ........................

44

B2503, B2504 SWIVEL ACTUATOR  ................

44

Description ..............................................................

44

DTC Logic ...............................................................

44

Diagnosis Procedure  ..............................................

45

Component Inspection ............................................

48

B2514 HEIGHT SENSOR UNUSUAL [RR]  .......

50

Description ..............................................................

50

DTC Logic ...............................................................

50

Diagnosis Procedure  ..............................................

50

Component Inspection ............................................

52

B2516 SHIFT SIGNAL [P, R]  ............................

53

Description ..............................................................

53

DTC Logic ...............................................................

53

Diagnosis Procedure  ..............................................

53

B2517 VEHICLE SPEED SIGNAL  ....................

54

Description ..............................................................

54

DTC Logic ...............................................................

54

Diagnosis Procedure  ..............................................

54

B2519 LEVELIZER CALIBRATION  ..................

55

Description ..............................................................

55

DTC Logic ...............................................................

55

Diagnosis Procedure  ..............................................

55

B2521 ECU CIRCUIT .........................................

56

Description ..............................................................

56

DTC Logic ...............................................................

56

Diagnosis Procedure  ..............................................

56

C0126 STEERING ANGLE SENSOR SIGNAL ...

59

Description ..............................................................

59

DTC Logic ...............................................................

59

Diagnosis Procedure  ..............................................

59

C0428 STEERING ANGLE SENSOR CALI-
BRATION ...........................................................

60

Description ..............................................................

60

DTC Logic  ...............................................................

60

Diagnosis Procedure ...............................................

60

U1000 CAN COMM CIRCUIT  ............................

61

Description ..............................................................

61

DTC Logic  ...............................................................

61

Diagnosis Procedure ...............................................

61

U1010 CONTROL UNIT (CAN)  .........................

62

DTC Logic  ...............................................................

62

Diagnosis Procedure ...............................................

62

POWER SUPPLY AND GROUND CIRCUIT  .....

63

BCM (BODY CONTROL MODULE) ..........................

63

BCM (BODY CONTROL MODULE) : Diagnosis 
Procedure ...............................................................

63

IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) ..............................

63

IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) : Diagnosis Pro-
cedure .....................................................................

63

AFS CONTROL UNIT ................................................

64

AFS CONTROL UNIT : Diagnosis Procedure .........

64

EXTERIOR LAMP FUSE  ...................................

66

Description ..............................................................

66

Diagnosis Procedure ...............................................

66

HEADLAMP (HI) CIRCUIT  ................................

67

Component Function Check  ...................................

67

Diagnosis Procedure ...............................................

67

HEADLAMP (LO) CIRCUIT  ...............................

69

Description ..............................................................

69

Component Function Check  ...................................

69

Diagnosis Procedure ...............................................

69

XENON HEADLAMP  .........................................

71

Description ..............................................................

71

Diagnosis Procedure ...............................................

71

HEADLAMP LEVELIZER CIRCUIT  ..................

73

Description ..............................................................

73

Component Function Check  ...................................

73

Diagnosis Procedure ...............................................

73

FRONT FOG LAMP CIRCUIT  ...........................

75

Component Function Check  ...................................

75

Diagnosis Procedure ...............................................

75

PARKING LAMP CIRCUIT  ................................

77

Component Function Check  ...................................

77

Diagnosis Procedure ...............................................

77

TURN SIGNAL LAMP CIRCUIT  ........................

79

Description ..............................................................

79

Component Function Check  ...................................

79

Diagnosis Procedure ...............................................

79

EXL-3

C

D

E

F

G

H

I

J

K

M

A

B

EXL

N

O

P

OPTICAL SENSOR  ............................................

81

Description ..............................................................

81

Component Function Check ....................................

81

Diagnosis Procedure ...............................................

81

HAZARD SWITCH ..............................................

84

Description ..............................................................

84

Component Function Check ....................................

84

Diagnosis Procedure ...............................................

84

TAIL LAMP CIRCUIT  .........................................

86

Component Function Check ....................................

86

Diagnosis Procedure ...............................................

86

LICENSE PLATE LAMP CIRCUIT  .....................

88

Component Function Check ....................................

88

Diagnosis Procedure ...............................................

88

HEADLAMP SYSTEM ........................................

89

Wiring Diagram - HEADLAMP -  ..............................

89

AUTO LIGHT SYSTEM  ......................................

93

Wiring Diagram - AUTO LIGHT SYSTEM - .............

93

DAYTIME RUNNING LIGHT SYSTEM  ..............

97

Wiring Diagram - DAYTIME LIGHT SYSTEM - .......

97

FRONT FOG LAMP SYSTEM ..........................

101

Wiring Diagram - FRONT FOG LAMP -  ................

101

TURN SIGNAL AND HAZARD WARNING 
LAMP SYSTEM  ................................................

104

Wiring Diagram - TURN AND HAZARD WARN-
ING LAMPS -  ........................................................

104

PARKING, LICENSE PLATE AND TAIL 
LAMPS SYSTEM ..............................................

108

Wiring Diagram - PARKING, LICENSE PLATE 
AND TAIL LAMPS - ...............................................

108

STOP LAMP  .....................................................

113

Wiring Diagram - STOP LAMP -  ...........................

113

BACK-UP LAMP ..............................................

116

Wiring Diagram - BACK-UP LAMP -  .....................

116

ECU DIAGNOSIS .......................................

119

BCM (BODY CONTROL MODULE) .................

119

Reference Value  ...................................................

119

Wiring Diagram - BCM -  ........................................

143

Fail-safe ................................................................

149

DTC Inspection Priority Chart .............................

151

DTC Index ............................................................

153

IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM)  ...............

155

Reference Value  ...................................................

155

Wiring Diagram - IPDM E/R -  ................................

162

Fail-safe ................................................................

165

DTC Index ............................................................

167

AFS CONTROL UNIT  .....................................

168

Reference Value ....................................................

168

Wiring Diagram - ACTIVE AFS -  ...........................

171

Fail-Safe ................................................................

177

DTC Inspection Priority Chart ................................

177

DTC Index  .............................................................

178

SYMPTOM DIAGNOSIS  ............................

179

EXTERIOR LIGHTING SYSTEM SYMPTOMS .

179

Symptom Table  .....................................................

179

NORMAL OPERATING CONDITION  .............

181

Description .............................................................

181

BOTH SIDE HEADLAMPS (HI) ARE NOT 
TURNED ON  ...................................................

182

Description .............................................................

182

Diagnosis Procedure  .............................................

182

BOTH SIDE HEADLAMPS (LO) ARE NOT 
TURNED ON  ...................................................

183

Description .............................................................

183

Diagnosis Procedure  .............................................

183

PARKING, LICENSE PLATE AND TAIL 
LAMPS ARE NOT TURNED ON .....................

184

Description .............................................................

184

Diagnosis Procedure  .............................................

184

BOTH SIDE FRONT FOG LAMPS ARE NOT 
TURNED ON  ...................................................

185

Description .............................................................

185

Diagnosis Procedure  .............................................

185

PRECAUTION ............................................

186

PRECAUTIONS ...............................................

186

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................

186

Precautions For Xenon Headlamp Service  ...........

186

ON-VEHICLE MAINTENANCE ..................

187

HEADLAMP AIMING ADJUSTMENT .............

187

Description .............................................................

187

Aiming Adjustment Procedure  ...............................

188

FRONT FOG LAMP AIMING ADJUSTMENT  .

190

Description .............................................................

190

Aiming Adjustment Procedure  ...............................

190

ON-VEHICLE REPAIR ...............................

192

FRONT COMBINATION LAMP  ......................

192

Exploded View .......................................................

192

Removal and Installation  .......................................

193

Replacement .........................................................

193

Disassembly and Assembly ...................................

194

FRONT FOG LAMP  ........................................

195

 

 

 

 

 

 

 

Content   ..  737  738  739  740   ..