Infiniti EX35. Manual - part 552

DLN-158

< ON-VEHICLE REPAIR >

[REAR FINAL DRIVE: R200]

SIDE OIL SEAL

AWD : Removal and Installation

INFOID:0000000003135826

REMOVAL

1.

Remove center muffler with a power tool. Refer to 

EX-5, "Exploded View"

.

2.

Remove rear wheel sensor. Refer to 

BRC-107, "FRONT WHEEL SENSOR : Exploded View"

.

3.

Remove drive shaft from final drive with a power tool. Then suspend it by wire, etc. Refer to 

RAX-9,

"Exploded View"

.

4.

Install attachment (A) [SST: KV40104100 (

—

)] to side

flange, and then pull out the side flange with the sliding hammer
(B) [SST: ST36230000 (J-25840-A)].
NOTE:
Circular clip installation position: Final drive side

5.

Remove side oil seal, using a flat-bladed screwdriver.

CAUTION:

Never damage gear carrier.

INSTALLATION

1.

Apply multi-purpose grease to side oil seal lips.

2.

Install side oil seal until it becomes flush with the case end,
using the drift [SST: KV38100200 (J-26233)].

CAUTION:

• Never reuse oil seal.
• When installing, never incline oil seal.

25. Gasket

26. Rear cover

27. Drain plug

A.

Oil seal lip

B.

Screw hole

C.

For the tightening torque, refer to 

DLN-179, "AWD : Assembly"

.

: Apply gear oil.

: Apply anti-corrosion oil.

: Apply Genuine Silicone RTV or equivalent. Refer to 

GI-15, "Recommended Chemical Products and Sealants"

.

: Apply Genuine High Strength Thread Locking Sealant or equivalent. Refer to 

GI-15, "Recommended Chemical Products 

and Sealants"

.

Refer to 

GI-4, "Components"

 for symbols not described above.

JSDIA0105ZZ

SDIA1584E

SDIA1585E

SIDE OIL SEAL

DLN-159

< ON-VEHICLE REPAIR >

[REAR FINAL DRIVE: R200]

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3.

Install side flange with the following procedure.

a.

Attach the protector [SST: KV38107900 (J-39352)] to side oil
seal.

b.

After the side flange is inserted and the serrated part of side
gear has engaged the serrated part of flange, remove the pro-
tector.

c.

Put a suitable drift on the center of side flange, then drive it until sound changes.
NOTE:
When installation is completed, driving sound of the side flange turns into a sound that seems to affect the
whole final drive.

d.

Confirm that the dimension of the side flange installation mea-
surement (A) in the figure comes into the following.

4.

Install drive shaft. Refer to 

RAX-9, "Exploded View"

.

5.

Install rear wheel sensor. Refer to 

BRC-107, "FRONT WHEEL

SENSOR : Exploded View"

.

6.

Install center muffler. Refer to 

EX-5, "Exploded View"

.

7.

When oil leaks while removing, check oil level after the installa-
tion. Refer to 

DLN-143, "Inspection"

.

SDIA0822E

Standard

A

: 326 – 328 mm (12.83 – 12.91 in)

SDIA1039E

DLN-160

< REMOVAL AND INSTALLATION >

[REAR FINAL DRIVE: R200]

REAR FINAL DRIVE ASSEMBLY

REMOVAL AND INSTALLATION

REAR FINAL DRIVE ASSEMBLY

2WD

2WD : Exploded View

INFOID:0000000003135827

2WD : Removal and Installation

INFOID:0000000003135828

REMOVAL

1.

Remove center muffler with a power tool. Refer to 

EX-5, "Exploded View"

.

2.

Remove stabilizer bar with a power tool. Refer to 

RSU-16, "Exploded View"

.

3.

Remove rear propeller shaft from the final drive. Refer to 

DLN-81, "Exploded View"

.

4.

Remove drive shaft from final drive with a power tool. Then sus-
pend it by wire, etc. Refer to 

RAX-9, "Exploded View"

.

5.

Remove breather hose from the final drive.

6.

Remove rear wheel sensor. Refer to 

BRC-107, "FRONT

WHEEL SENSOR : Exploded View"

.

1.

Rear final drive assembly

2.

Upper stopper

3.

Lower stopper

4.

Washer

: Vehicle front

Refer to 

GI-4, "Components"

 for symbols in the figure.

JPDID0127GB

SDIA1094E

REAR FINAL DRIVE ASSEMBLY

DLN-161

< REMOVAL AND INSTALLATION >

[REAR FINAL DRIVE: R200]

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7.

Set a suitable jack to rear final drive assembly.

CAUTION:

Never place a jack on the rear cover (aluminum case).

8.

Remove the mounting bolts and nuts connecting to the suspen-
sion member, and remove rear final drive assembly with a power
tool.

CAUTION:

Secure rear final drive assembly to a suitable jack while
removing it.

INSTALLATION

Note the following, and installation is in the reverse order of removal.
• When installing breather hose (1), refer to the figure.

CAUTION:

Make sure there are no pinched or restricted areas on the
breather hose caused by bending or winding when installing
it.

- Insert the resin connector into rear suspension member (2). Install

the metal connector (3) in rear cover so that a paint mark becomes
forward of the vehicle as shown in the figure. Arrange the breather
hose then to pass by over wheel sensor harness.

• When oil leaks while removing final drive assembly, check oil level

after the installation. Refer to 

DLN-143, "Inspection"

.

AWD

AWD : Exploded View

INFOID:0000000003135829

AWD : Removal and Installation

INFOID:0000000003135830

REMOVAL

JSDIA0026ZZ

: Vehicle front

PDIA0754E

1.

Rear final drive assembly

2.

Upper stopper

3.

Lower stopper

4.

Washer

: Vehicle front

Refer to 

GI-4, "Components"

 for symbols in the figure.

JPDID0203GB