Infiniti EX35. Manual - part 528

 

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Infiniti EX35. Manual - part 528

 

 

DLN-62

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: ETX13B]

FRONT CASE AND REAR CASE

20. Install companion flange while aligning the matching mark (A) of

mainshaft with the mark (B) of companion flange.

21. Tighten self-lock nut to the specified torque with flange wrench

(A) (commercial service tool).

CAUTION:

Never reuse self-lock nut.

22. Install mainshaft oil seal until it is flush with end face of front

case with the drift (A) [SST: ST30720000 (J-25405)].

CAUTION:

• Never reuse mainshaft oil seal.
• Apply transfer fluid to mainshaft oil seal.
• When installing, never incline mainshaft oil seal.

23. Install front oil seal until it is flush with end face of front case with

the drift (A) [SST: ST27862000 (

)].

CAUTION:

• Never reuse front oil seal.
• Apply transfer fluid to front oil seal.
• When installing, never incline front oil seal.

24. Apply sealant to threads of drain plug. Then, install it to rear

case.
Use Genuine Silicone RTV or equivalent. Refer to 

GI-15, "Rec-

ommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant and oil adhering to threads.

25. Set gasket to filler plug. Install it to rear case.

CAUTION:

• Never reuse gasket.
• After oil is filled, tighten filler plug to specified torque.

Inspection

INFOID:0000000003135730

Check items below. If necessary, replace them with new ones.

CASES

JPDIE0060ZZ

JPDIE0079ZZ

JPDIE0080ZZ

JPDIE0081ZZ

FRONT CASE AND REAR CASE

DLN-63

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: ETX13B]

C

E

F

G

H

I

J

K

L

M

A

B

DLN

N

O

P

• Contact surfaces of bearing for wear, damage, etc.
• Damage and cracks of case.

BEARING

• Damage and rough rotation of bearing.

SHAFT

• Damage, peeling, dent, uneven wear, bending, etc. of shaft.

GEARS AND CHAIN

• Excessive wear, damage, peeling, etc. of gear and chain.

PDIA0293E

PDIA0300E

PDIA0294E

SDIA2365E

DLN-64

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: ETX13B]

MAINSHAFT

MAINSHAFT

Exploded View

INFOID:0000000003566119

Disassembly

INFOID:0000000003135732

1.

Separate front case and rear case, then remove mainshaft assembly. Refer to 

DLN-53, "Disassembly"

.

1.

Drive chain

2.

Front drive shaft rear bearing

3.

Front drive shaft

4.

Front drive shaft front bearing

5.

Sprocket

6.

Mainshaft

7.

Needle bearing

8.

Snap ring

9.

Mainshaft bearing

10. Front case

11.

Front oil seal

12. Mainshaft oil seal

13. Oil cover

14. Electric controlled coupling

15. Spacer

16. Snap ring

17. O-ring

18. Oil gutter

19. Drain plug

20. Baffle plate

21. Rear bearing

22. Snap ring

23. Spacer

24. Rear oil seal

25. Companion flange

26. Self-lock nut

27. Breather tube

28. Rear case

29. Harness bracket

30. Retainer

31. Filler plug

32. Gasket

1: Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to 

GI-15, "Recommended Chemical Products and Sealants"

2: Apply Genuine Silicone RTV or equivalent. Refer to 

GI-15, "Recommended Chemical Products and Sealants"

: Apply transfer fluid. Refer to 

MA-10, "Fluids and Lubricants"

.

Refer to 

GI-4, "Components"

 for symbols not described above.

JPDIE0057GB

MAINSHAFT

DLN-65

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: ETX13B]

C

E

F

G

H

I

J

K

L

M

A

B

DLN

N

O

P

2.

Remove snap ring (1) from mainshaft.

3.

Remove spacer from mainshaft.

4.

Remove electric controlled coupling and sprocket from main-
shaft.

5.

Remove needle bearing from mainshaft.

Assembly

INFOID:0000000003135733

1.

Install needle bearing to mainshaft.

CAUTION:

Apply transfer fluid to periphery of needle bearing.

2.

Install sprocket and electric controlled coupling to mainshaft.

3.

Install spacer to main shaft.

4.

Install snap ring (1) to mainshaft.

CAUTION:

Never reuse snap ring.

5.

Install mainshaft assembly to rear case, then install front case
and rear case. Refer to 

DLN-58, "Assembly"

.

Inspection

INFOID:0000000003135734

Check items below. If necessary, replace them with new ones.

CASES

• Contact surfaces of bearing for wear, damage, etc.
• Damage and cracks of case.

BEARING

JPDIE0082ZZ

JPDIE0083ZZ

JPDIE0082ZZ

PDIA0293E

 

 

 

 

 

 

 

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