Honda Element. Manual - part 742

 

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Honda Element. Manual - part 742

 

 

REAR DIFFERENTIAL 

REAR DIFFERENTIAL SPECIFICATION 

STEERING 

STEERING SPECIFICATION 

SUSPENSION 

SUSPENSION SPECIFICATION 

Transfer gear backlash

 

0.06-0.16 mm (0.002-
0.006 in.)

Adjust

Total starting torque (preload)

 

1.96-3.14 N.m (20.0-
32.0 kgf.cm, 17.4-27.8 
lbf.in.)

Adjust

Item

Measurement

Qualification Standard or New

Rear differential fluid

Capacity Use Honda Dual Pump Fluid II

Fluid change

1.0 L (1.1 US qt)

Overhaul

1.21 (1.3 US qt)

Item

Measurement

Qualification

Standard or 

New

Service Limit

Steering 
wheel

Rotational play measured at outside 
edge with engine running

 

0-10 mm (0-
0.39 in.)

--

Initial turning load measured at 
outside edge with engine running

 

29 N (3.0 kgf, 
6.6 lbf)

If higher, check 
gearbox and pump

Gearbox

Angle of rack guide screw loosened 
from locked position

 

20° max.

Pump

Output pressure with shut-off valve 
closed

 

7,460-8,140 kPa (76-83 kgf/cm

2

 , 

1,080-1,180 psi)

Power 
steering fluid

Capacity Use Honda Power Steering 
Fluid

Reservoir 
capacity

0.27 L (0.28 US qt)

System 
capacity

0.83 L (0.87 US qt)

Item

Measurement

Qualification Standard or New

Service Limit

Wheel alignment (LX, 
EX)

Camber

Front

-0°13' ± 45'

Rear

-1°00' ± 45'

Caster

Front

1°50' ± 1°

Total toe-in

Front

0 ± 3 mm (0 ± 0.12 in.)

Rear

2

+2

 

-1

 mm (0.08

+0.08

 

-0.04

 in.)

Front wheel turning 
angle

Inward

40° 05' ± 2°

Outward

32°16' (Reference)

 

2007 Honda Element EX 

2007-08 GENERAL INFORMATION Specifications - Element

  

BRAKES 

BRAKES SPECIFICATION 

Wheel alignment (SC)

Camber

Front

-0°24' ± 45'

Rear

-1°06' ± 45'

Caster

Front

1°50' ± 1°

Total toe-in

Front

0 ± 3 mm (0 ± 0.12 in.)

Rear

2

+2

 

-1

 mm (0.08

+0.08

 

-00.4

 in.)

Front wheel turning 
angle

Inward

38° 24' ± 2°

Outward

31° 24 '(Reference)

Wheel

Aluminum wheel runout

Axial

0-0.6 mm (0-0.02 
in.)

2.0 mm (0.08 
in.)

Radial

0-0.6 mm (0-0.02 
in.)

1.5 mm (0.06 
in.)

Steel wheel runout

Axial

0-1.4 mm (0-0.06 
in.)

2.0 mm (0.08 
in.)

Radial

0-1.4 mm (0-0.06 
in.)

1.5 mm (0.06 
in.)

Wheel bearing

End play

Front

0-0.05 mm (0-0.002 in.)

Rear

0-0.05 mm (0-0.002 in.)

Item

Measurement

Qualification Standard or New Service Limit

Parking 
brake

Distance traveled when lever pulled with 
196 N (20 kgf, 44 lbf) of force

LX, EX

4 to 7 clicks

SC

8 to 10 clicks

Drum I.D.

 

169.9-170.0 mm 
(6.689-6.693 in.)

171 mm 
(6.732 in.)

Shoe lining thickness

 

2.5 mm (0.098 in.)

1.0 mm (0.04 
in.)

Brake 
pedal

Pedal height (carpet removed)

M/T

178 mm (7 in.)

A/T

180 mm (7 3/32 in.)

Free play

 

1-5 mm (1/16-3/16 in.)

Master 
cylinder

Piston-to-pushrod clearance

 

0-0.4 mm (0-0.02 in.)

Brake disc

Thickness

Front

22.9-23.1 mm (0.90-
0.91 in.)

21.0 mm (0.83 
in.)

Rear

8.9-9.1 mm (0.35-
0.36 in.)

7.5 mm (0.30 
in.)

Runout

Front

--

0.04 mm 
(0.0016 in.)

Parallelism

 

--

0.015 mm 
(0.0006 in.)

Front

10.6-11.2 mm (0.42- 1.6 mm (0.06 

 

2007 Honda Element EX 

2007-08 GENERAL INFORMATION Specifications - Element

  

AIR CONDITIONING 

AIR CONDITIONING SPECIFICATION 

DESIGN SPECIFICATIONS 

DESIGN SPECIFICATIONS 

Brake pad Thickness

0.44 in.)

in.)

Rear

8.6-9.7 mm (0.34-
0.38 in.)

1.6 mm (0.06 
in.)

Item

Measurement

Qualification

Standard or New

Refrigerant

Type

 

HFC-134a (R-134a)

Capacity of system

 

500-550 g (17.6-19.4 oz)

Refrigerant 
oil

Type

 

DENSO ND-OIL 8 (P/N 38897-PR7-A01AH 
or 38899-PR7-A01)

Capacity of components

Condenser

25 mL (5/6 fl.oz)

Evaporator

45 mL (1 1/2 fl.oz)

Each line and 
hose

10 mL (1/3 fl.oz)

Compressor

160-175 mL (5 1/3-5 5/6 fl.oz)

Compressor

Field coil resistance

At 68°F (20°C) 3.9-4.3 ohms

Pulley-to-pressure plate 
clearance

 

0.35-0.6 mm (0.014-0.024 in.)

Item

Measurement

Qualification

Standard or New

DIMENSIONS

Overall length

LX

4,300 mm (169.3 in.)

EX

4,326 mm (170.3 in.)

SC

4,341 mm (170.9 in.)

Overall width

 

1,815 mm (71.5 in.)

Overall height

LX, EX

1,788 mm (70.4 in.)

SC

1,763 mm (69.4 in.)

Wheelbase

 

2,575 mm (101.4 in.)

Track

Front (LX, EX)

1,577 mm (62.1 in.)

Front (SC)

1,578 mm (62.1 in.)

Rear (LX, EX)

1,582 mm (62.3 in.)

Rear (SC)

1,587 mm (62.5 in.)

Seating capacity

 

Four (4)

WEIGHT

Gross Vehicle 
Weight Rating 
(GVWR)

 

2,020 kg (4,450 lbs)

Type

 

Water cooled, 4-stroke DOHC i-VTEC 
gasoline engine

 

2007 Honda Element EX 

2007-08 GENERAL INFORMATION Specifications - Element

  

ENGINE

Cylinder 
arrangement

 

Inline 4-cylinder, transverse

Bore and stroke

 

87 x 99 mm (3.43 x 3.90 in.)

Displacement

 

2,354 cm

3

 (144 cu in.)

Compression ratio

 

9.7

Valve train

 

Chain drive, DOHC i-VTEC 4 valves 
per cylinder

Lubrication system  

Forced, wet sump, with trochoid pump

Oil pump 
displacement

At 6,000 rpm

52.8 L (55.8 US qt)/minute

Water pump 
displacement

At 6,000 rpm

95.5 L (101 US qt)/minute

Fuel required

 

Regular UNLEADED gasoline with 
87 Pump Octane Number or higher

STARTER

Type

 

Gear reduction

Normal output

 

1.6 kW

Nominal voltage

 

12V

Hour rating

 

30 seconds

Direction of rotation  

Clockwise as viewed from drive end

CLUTCH

Type

 

Single plate dry, diaphragm spring

Clutch friction 
material surface 
area

 

174 cm

2

 (26.97 sq in.)

MANUAL 
TRANSMISSION

Type

 

Synchronized, 5-speed forward, 1 
reverse

Primary reduction

 

Direct 1:1

Gear ratio

1st

3.533

2nd

2.042

3rd

1.355

4th

1.028

5th

0.825

Reverse

3.583

Final reduction

Type

Single helical gear

Gear ratio

4.765

AUTOMATIC 
TRANSMISSION

Type

 

Electronically controlled automatic, 5-
speed forward, 1 reverse, 3-element 
torque converter with lock-up clutch

Primary reduction

 

Direct 1:1

Gear ratio

1st

2.786

2nd

1.614

3rd

1.082

4th

0.773

 

2007 Honda Element EX 

2007-08 GENERAL INFORMATION Specifications - Element

  

 

 

 

 

 

 

 

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