Honda Element. Manual - part 740

2nd clutch end-plate 
thickness

Mark 4

2.7 mm (0.106 in.) discolored

Mark 5

2.8 mm (0.110 in.)

When 
discolored

Mark 6

2.9 mm (0.114 in.)

When 
discolored

Mark 7

3.0 mm (0.118 in.)

When 
discolored

Mark 8

3.1 mm (0.122 in.)

When 
discolored

Mark 9

3.2 mm (0.126 in.)

When 
discolored

3rd, 4th, 5th clutch end-plate 
thickness

Mark 1

2.1 mm (0.083 in.)

When 
discolored

Mark 2

2.2 mm (0.087 in.)

When 
discolored

Mark 3

2.3 mm (0.091 in.)

When 
discolored

Mark 4

2.4 mm (0.095 in.)

When 
discolored

Mark 5

2.5 mm (0.098 in.)

When 
discolored

Mark 6

2.6 mm (0.102 in.)

When 
discolored

Mark 7

2.7 mm (0.106 in.)

When 
discolored

Mark 8

2.8 mm (0.110 in.)

When 
discolored

Mark 9

2.9 mm (0.114 in.)

When 
discolored

Diameter of needle bearing 
contact area

At stator shaft

22.984-23.000 mm 
(0.905-0.906 in.)

When worn or 
damaged

At 5th gear

51.975-51.991 mm 
(2.046-2.047 in.)

When worn or 
damaged

At 4th gear collar

33.975-33.991 mm 
(1.3376-1.3382 in.)

When worn or 
damaged

I.D. of gears

5th gear

57.000-57.019 mm 
(2.2441-2.2448 in.)

When worn or 
damaged

4th gear

40.000-40.016 mm 
(1.5748-1.5754 in.)

When worn or 
damaged

End play of gears

5th gear

0.04-0.10 mm 
(0.002-0.004 in.)

--

4th gear

0.1-0.22 mm 
(0.004-0.009 in.)

--

4.450 mm (0.1752  When worn or 

 

2007 Honda Element EX 

2007-08 GENERAL INFORMATION Specifications - Element

  

Mainshaft

41 x 68 mm thrust washer 
thickness

No. 1

in.)

damaged

No. 2

4.475 mm (0.1762 
in.)

When worn or 
damaged

No. 3

4.500 mm (0.1772 
in.)

When worn or 
damaged

No. 4

4.525 mm (0.1781 
in.)

When worn or 
damaged

No. 5

4.550 mm (0.1791 
in.)

When worn or 
damaged

No. 6

4.575 mm (0.1801 
in.)

When worn or 
damaged

No. 7

4.600 mm (0.1811 
in.)

When worn or 
damaged

No. 8

4.625 mm (0.1821 
in.)

When worn or 
damaged

No. 9

4.650 mm (0.1831 
in.)

When worn or 
damaged

No. 10

4.675 mm (0.1841 
in.)

When worn or 
damaged

No. 11

4.700 mm (0.1850 
in.)

When worn or 
damaged

No. 12

4.725 mm (0.1860 
in.)

When worn or 
damaged

No. 13

4.750 mm (0.1870 
in.)

When worn or 
damaged

No. 14

4.775 mm (0.1880 
in.)

When worn or 
damaged

No. 15

4.800 mm (0.1890 
in.)

When worn or 
damaged

4th gear collar length

 

66.3-66.4 mm 
(2.610-2.614 in.)

--

Length of 4th gear collar 
flange from end

 

19.15-19.30 mm 
(0.754-0.760 in.)

When worn or 
damaged

Sealing ring thickness

 

1.91 -1.97 mm 
(0.0752-0.0776 in.)

1.86 mm 
(0.0732 in.)

Width of sealing ring groove  

2.025-2.060 mm 
(0.0797-0.0811 in.)

2.080 mm 
(0.0819 in.)

Clutch feed pipe O.D.

 

7.97-7.98 mm 
(0.3138-0.3142 in.)

7.95 mm (0.313 
in.)

Clutch feed pipe bushing 
I.D.

 

8.000-8.015 mm 
(0.3150-0.3156 in.)

8.030 mm 
(0.3161 in.)

Diameter of needle bearing 

At torque converter 
housing

36.005-36.015 mm 
(1.4175-1.4179 in.)

When worn or 
damaged

34.982-34.998 mm  When worn or 

 

2007 Honda Element EX 

2007-08 GENERAL INFORMATION Specifications - Element

  

Countershaft

contact area

At 4th gear

(1.3772-1.3779 in.) damaged

At reverse gear

39.979-40.000 mm 
(1.5740-1.5748 in.)

When worn or 
damaged

I.D. of gears

4th gear

41.000-41.016 mm 
(1.6142-1.6148 in.)

When worn or 
damaged

Reverse gear

46.000-46.016 mm 
(1.8110-1.8116 in.)

When worn or 
damaged

End play of gears

5th gear

0.00-0.48 mm 
(0.000-0.019 in.)

--

4th gear

0.04-0.27 mm 
(0.002-0.011 in.)

--

Reverse gear

0.10-0.25 mm 
(0.004-0.010 in.)

--

Collar, 35 x 47 x 7.8 mm 
thickness

 

7.8 mm (0.31 in.)

--

Collar, 37 x 41 x 54.3 mm 
length

 

54.25-54.30 mm 
(2.136-2.138 in.)

--

Reverse selector hub width

 

25.45-25.65 mm 
(1.002-1.010 in.)

--

Reverse selector hub O.D.

 

55.87-55.90 mm 
(2.200-2.201 in.)

When worn or 
damaged

Diameter of needle bearing 
contact area

At 1st gear

39.986-39.999 mm 
(1.5742-1.5748 in.)

When worn or 
damaged

At 2nd gear

39.986-39.999 mm 
(1.5742-1.5748 in.)

When worn or 
damaged

At 3rd gear collar

36.975-36.991 mm 
(1.4557-1.4563 in.)

When worn or 
damaged

I.D. of gears

1st gear

47.000-47.016 mm 
(1.8504-1.8510 in.)

When worn or 
damaged

2nd gear

46.000-46.016 mm 
(1.8110-1.8116 in.)

When worn or 
damaged

3rd gear

43.000-43.016 mm 
(1.6929-1.6935 in.)

When worn or 
damaged

End play of gears

1st gear

0.04-0.12 mm 
(0.002-0.005 in.)

--

2nd gear

0.04-0.12 mm 
(0.002-0.005 in.)

--

3rd gear

0.10-0.22 mm 
(0.004-0.009 in.)

--

No. 1

3.900 mm (0.154 
in.)

When worn or 
damaged

No. 2

3.925 mm (0.155 
in.)

When worn or 
damaged

3.950 mm (0.156  When worn or 

 

2007 Honda Element EX 

2007-08 GENERAL INFORMATION Specifications - Element

  

Secondary shaft

37 x 58 mm thrust washer 
thickness

No. 3

in.)

damaged

No. 4

3.975 mm (0.156 
in.)

When worn or 
damaged

No. 5

4.000 mm (0.157 
in.)

When worn or 
damaged

No. 6

4.025 mm (0.158 
in.)

When worn or 
damaged

No. 7

4.050 mm (0.159 
in.)

When worn or 
damaged

No. 8

4.075 mm (0.160 
in.)

When worn or 
damaged

No. 9

4.100 mm (0.161 
in.)

When worn or 
damaged

No. 10

4.125 mm (0.162 
in.)

When worn or 
damaged

No. 11

4.150 mm (0.163 
in.)

When worn or 
damaged

No. 12

4.175 mm (0.164 
in.)

When worn or 
damaged

No. 13

4.200 mm (0.165 
in.)

When worn or 
damaged

No. 14

4.225 mm (0.166 
in.)

When worn or 
damaged

No. 15

4.250 mm (0.167 
in.)

When worn or 
damaged

No. 16

4.275 mm (0.168 
in.)

When worn or 
damaged

No. 17

4.300 mm (0.169 
in.)

When worn or 
damaged

No. 18

4.325 mm (0.170 
in.)

When worn or 
damaged

No. 19

4.350 mm (0.171 
in.)

When worn or 
damaged

No. 20

4.375 mm (0.172 
in.)

When worn or 
damaged

40 x 51.5 mm thrust washer 
thickness

No. 1

4.80 mm (0.189 
in.)

When worn or 
damaged

No. 2

4.85 mm (0.191 
in.)

When worn or 
damaged

No. 3

4.90 mm (0.193 
in.)

When worn or 
damaged

No. 4

4.95 mm (0.195 
in.)

When worn or 
damaged

5.00 mm (0.197 

When worn or 

 

2007 Honda Element EX 

2007-08 GENERAL INFORMATION Specifications - Element