Honda Element. Manual - part 739

 

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Honda Element. Manual - part 739

 

 

Countershaft 1st 
gear distance 
collar

I.D.

 

39.95-39.96 mm 
(1.5728-1.5732 
in.)

39.97 mm 
(1.574 in.)

O.D.

 

46.989-47.000 mm 
(1.8499-1.8504 
in.)

46.94 mm 
(1.848 in.)

Length

 

23.03-23.08 mm 
(0.907-0.909 in.)

--

Countershaft 2nd 
gear distance 
collar

I.D.

 

39.95-39.96 mm 
(1.5728-1.5732 
in.)

39.97 mm 
(1.574 in.)

O.D.

 

46.989-47.000 mm 
(1.8499-1.8504 
in.)

46.94 mm 
(1.848 in.)

Length

 

28.03-28.08 mm 
(1.104-1.106 in.)

--

Reverse idler gear

I.D.

 

20.016-20.043 mm 
(0.7880-0.7891 
in.)

20.90 mm 
(0.832 in.)

Gear-to-reverse gear shaft clearance

 

0.036-0.084 mm 
(0.0014-0.0033 
in.)

0.16 mm 
(0.006 in.)

Synchro ring

Ring-to-gear clearance

Ring pushed 
against gear

0.70-1.49 mm 
(0.028-0.059 in.)

0.4 mm 
(0.016 in.)

Double cone 
synchro

Outer synchro ring-to-synchro cone 
clearance

Ring pushed 
against gear

0.70-1.19 mm 
(0.028-0.047 in.)

0.3 mm 
(0.012 in.)

Synchro cone-to-gear clearance

Ring pushed 
against gear

0.50-1.04 mm 
(0.020-0.041 in.)

0.3 mm 
(0.012 in.)

Outer synchro ring-to-gear cone 
clearance

Ring pushed 
against gear

0.95-1.68 mm 
(0.037-0.066 in.)

0.6 mm 
(0.024 in.)

Triple cone 
synchro

Outer synchro ring-to-synchro 
clearance

Ring pushed 
against gear

0.70-1.19 mm 
(0.028-0.047 in.)

0.3 mm 
(0.012 in.)

Synchro cone-to-gear clearance

Ring pushed 
against gear

0.50-1.04 mm 
(0.020-0.041 in.)

0.3 mm 
(0.012 in.)

Outer synchro ring-to-gear clearance

Ring pushed 
against gear

0.95-1.68 mm 
(0.037-0.066 in.)

0.6 mm 
(0.024 in.)

Shift fork

Fork thickness

 

7.4-7.6 mm (0.29-
0.30 in.)

--

Fork-to-synchro sleeve clearance

 

0.35-0.65 mm 
(0.014-0.026 in.)

1.0 mm 
(0.039 in.)

Reverse shift fork

Finger width

 

13.4-13.7 mm 
(0.527-0.539 in.)

--

Fork-to-reverse idler gear clearance

 

0.20-0.59 mm 
(0.007-0.024 in.)

1.2 mm 
(0.047 in.)

 

2007 Honda Element EX 

2007-08 GENERAL INFORMATION Specifications - Element

  

Shift arm

I.D.

 

13.973-14.000 mm 
(0.5501-0.5512 
in.)

--

Shift arm thickness at contact area

 

16.9-17.0 mm 
(0.665-0.669 in.)

--

Shift arm-to-shift fork clearance

 

0.2-0.5 mm 
(0.008-0.020 in.)

0.6 mm 
(0.023 in.)

Select lever

Finger width

 

14.85-14.95 mm 
(0.585-0.589 in.)

--

Change lever

Change-to-select lever clearance

 

0.05-0.25 mm 
(0.002-0.010 in.)

0.5 mm 
(0.020 in.)

Groove width (to select lever)

 

15.00-15.10 mm 
(0.591-0.594 in.)

--

Shaft-to-shift arm clearance

 

0.013-0.07 mm 
(0.0005-0.003 in.)

0.1 mm 
(0.004 in.)

M/T differential 
carrier

Pinion shaft contact area I.D.

 

18.010-18.028 mm 
(0.7091-0.7098 
in.)

--

Carrier-to-pinion shaft clearance

 

0.027-0.057 mm 
(0.0011-0.0022 
in.)

0.1 mm 
(0.004 in.)

Driveshaft contact area I.D.

 

28.025-28.045 mm 
(1.1033-1.1041 
in.)

--

M/T differential 
pinion gear

Backlash

 

0.05-0.15 mm 
(0.002-0.006 in.)

--

I.D.

 

18.042-18.066 mm 
(0.7103-0.7113 
in.)

--

Pinion gear-to-pinion shaft clearance  

0.059-0.095 mm 
(0.0023-0.0037 
in.)

0.15 mm 
(0.006 in.)

80 mm shim

80 mm shim-to-bearing outer race 
clearance in transmission housing

 

0-0.10 mm (0-
0.0039 in.)

Adjust

Transfer assembly

Diameter of tapered roller bearing 
contact area (transfer shaft)

 

24.975-24.990 mm 
(0.9833-0.9838 
in.)

24.92 mm 
(0.9811 
in.)

Diameter of tapered roller bearing 
contact area (transfer drive gear)

 

40.002-40.018 mm 
(1.5749-1.5755 
in.)

38.95 mm 
(1.5335 
in.)

Diameter of tapered roller bearing 
contact area (driven gear side)

 

35.002-35.018 mm 
(1.3780-1.3786 
in.)

34.95 mm 
(1.3760 
in.)

Diameter of tapered roller bearing 

 

26.975-26.988 mm 
(1.0620-1.0625 

26.92 mm 
(1.0598 

 

2007 Honda Element EX 

2007-08 GENERAL INFORMATION Specifications - Element

  

AUTOMATIC TRANSMISSION AND A/T DIFFERENTIAL 

AUTOMATIC TRANSMISSION AND A/T DIFFERENTIAL SPECIFICATION 

contact area (splined side)

in.)

in.)

Transfer gear backlash

 

0.06-0.16 mm 
(0.0024-0.0063 
in.)

Adjust

Total starting torque

 

2.16-3.57 N.m 
(22.0-36.4 kgf.cm, 
19.1-31.6 lbf.in.)

Adjust

Item

Measurement

Qualification

Standard or New Service Limit

Automatic 
transmission 
fluid

Capacity Use Honda 
ATF-Z1

4WD

Fluid change

2.5 L (2.6 US qt)

Overhaul

7.2 L (7.6 US qt)

2WD

Fluid change

2.6 L (2.7 US qt)

Overhaul

7.0 L (7.4 US qt)

ATF pressure

Line pressure

At 2,000 rpm in N or 
P position

900-960 kPa (9.2-
9.8 kgf/cm

2

 , 130-

140 psi)

850 kPa (8.7 
kgf/cm

2

 , 120 

psi)

1st clutch pressure

At 2,000 rpm in 1 
position

890-970 kPa (9.1-
9.9 kgf/cm

2

 , 130-

140 psi)

840 kPa (8.6 
kgf/cm

2

 , 120 

psi)

2nd clutch pressure

At 2,000 rpm in 2 
position

890-970 kPa (9.1-
9.9 kgf/cm

2

 , 130-

140 psi)

840 kPa (8.6 
kgf/cm

2

 , 120 

psi)

3rd clutch pressure

At 2,000 rpm in 3rd 
gear in D3 position

890-970 kPa (9.1-
9.9 kgf/cm

2

 , 130-

140 psi)

840 kPa (8.6 
kgf/cm

2

 , 120 

psi)

4th clutch pressure

At 2,000 rpm in 4th 
gear in D position

890-970 kPa (9.1-
9.9 kgf/cm

2

 , 130-

140 psi)

840 kPa (8.6 
kgf/cm

2

 , 120 

psi)

5th clutch pressure

At 2,000 rpm in 5th 
gear in D position

890-970 kPa (9.1-
9.9 kgf/cm

2

 , 130-

140 psi)

840 kPa (8.6 
kgf/cm

2

 , 120 

psi)

Torque converter

Stall speed Check with 
vehicle on level ground

 

2,400 rpm

2,250-2,550 
rpm

Clutch end-plate-to-top disc 
clearance

1st

--

1.38-1.58 mm 
(0.054-0.062 
in.)

2nd

--

1.14-1.34 mm 
(0.045-0.053 
in.)

1.23-1.43 mm 

 

2007 Honda Element EX 

2007-08 GENERAL INFORMATION Specifications - Element

  

Clutch

3rd

--

(0.048-0.056 
in.)

4th, 5th

--

0.93-1.13 mm 
(0.037-0.044 
in.)

Clutch return spring free 
length

1st, 2nd, 3rd

45.1 mm (1.78 in.)

48.8 mm (1.92 
in.)

4th, 5th

33.5 mm (1.32 in.)

31.5 mm (1.24 
in.)

Clutch disc thickness

 

1.94 mm (0.076 
in.)

--

Clutch plate thickness

1st, 3rd

1.6 mm (0.063 in.)

When 
discolored

2nd

2.0 mm (0.079 in.)

When 
discolored

4th, 5th

2.0 mm (0.079 in.)

When 
discolored

Clutch wave-plate phase 
difference

 

0.07-0.20 mm 
(0.003-0.008 in.)

0.05 mm (0.002 
in.)

1st clutch end-plate 
thickness

Mark 1

2.6 mm (0.102 in.)

When 
discolored

Mark 2

2.7 mm (0.106 in.)

When 
discolored

Mark 3

2.8 mm (0.110 in.)

When 
discolored

Mark 4

2.9 mm (0.114 in.)

When 
discolored

Mark 5

3.0 mm (0.118 in.)

When 
discolored

Mark 6

3.1 mm (0.122 in.)

When 
discolored

Mark 7

3.2 mm (0.126 in.)

When 
discolored

Mark 8

3.3 mm (0.130 in.)

When 
discolored

Mark 9

3.4 mm (0.134 in.)

When 
discolored

Mark 1

2.4 mm (0.095 in.)

When 
discolored

Mark 2

2.5 mm (0.098 in.)

When 
discolored

Mark 3

2.6 mm (0.102 in.)

When 
discolored

When 

 

2007 Honda Element EX 

2007-08 GENERAL INFORMATION Specifications - Element

  

 

 

 

 

 

 

 

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