Honda Element. Manual - part 647

 

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Honda Element. Manual - part 647

 

 

Special Tools Required  

Installer shaft, 14 x 165 mm 07JAF-SJ80110  

Installer nut, 14 mm 07JAF-SJ80120  

Bearing installer attachment 07KAF-PS30120  

Bearing installer attachment 07LAF-PZ70110  

Driver 07749-0010000  

Oil seal driver attachment 07947-SD90101  

1. Remove the tapered roller bearing outer races from transfer housing by heating the housing to almost 

212°F (100°C) using a heat gun. 

Fig. 197: Removing Tapered Roller Bearing Outer Races 
Courtesy of AMERICAN HONDA MOTOR CO., INC. 

Bearing Outer Race Locations  

NOTE:

Coat all parts with manual transmission fluid (MTF) during reassembly.  

Replace the tapered roller bearing and the tapered roller bearing outer 
race as a set if either part is replaced.  

NOTE:

Do not heat the housing over 212°F (100°C).

 

2007 Honda Element EX 

2007-2008 TRANSMISSION Manual Transmission - Element

  

Fig. 198: Identifying Bearing Outer Race Locations
Courtesy of AMERICAN HONDA MOTOR CO., INC.
 

2. Install the 57 mm tapered roller bearing outer race using the driver (A) and oil seal driver attachment (B) 

in the direction shown. 

Fig. 199: Installing Tapered Roller Bearing Outer Race, Driver And Oil Seal Driver 
Courtesy of AMERICAN HONDA MOTOR CO., INC. 

3. Install the 62 mm tapered roller bearing outer race and 50 mm tapered roller bearing outer race using the 

14 x 165 mm installer shaft (A), 14 mm installer nut (B), bearing installer attachment (C), and (D) in the 
direction shown. 

Fig. 200: Identifying Tapered Roller Bearing Outer Race, Installer Nut And Shaft 
Courtesy of AMERICAN HONDA MOTOR CO., INC. 

TRANSFER ASSEMBLY REASSEMBLY 

Special Tools Required -  

Holder handle 07JAB-001020B  

Oil seal driver attachment 07JAD-PH80101 

 

2007 Honda Element EX 

2007-2008 TRANSMISSION Manual Transmission - Element

  

Companion flange holder 07RAB-TB4010A or 07RAB-TB4010B  

Attachment, 72 x 75 mm 07746-0010600  

Driver handle 07746-0030100  

Attachment, 35 mm I.D. 07746-0030400  

Driver 07749-0010000  

OUTLINE OF ASSEMBLY 

1. Select the 35 mm thrust shim. Do this procedure if the transfer output shaft or the tapered roller bearing 

on the transfer output shaft is replaced.  

2. Preassemble the parts to check and adjust transfer gear backlash and transfer gear tooth contact.  

3. Disassemble the parts, then assemble the transfer output shaft and its related parts.  

4. Measure and adjust the starting torque of the transfer driven gear shaft tapered roller bearing.  

5. Assemble the transfer shaft assembly and its related parts.  

6. Measure and adjust the total starting torque.  

35 MM THRUST SHIM SELECTION 

1. Select the 35 mm thrust shim if the transfer output shaft is replaced. Calculate the thickness of the 35 mm 

thrust shim using the formula, and select the replacement 35 mm thrust shim from the table. 

Fig. 201: Shim Thickness Calculation 
Courtesy of AMERICAN HONDA MOTOR CO., INC.

NOTE:

While reassembling the transfer assembly: 

Check and adjust the transfer gear tooth contact.  

Measure and adjust the transfer gear backlash.  

Check and adjust the tapered roller bearing starting torque.  

Coat all parts with manual transmission fluid (MTF) during reassembly.  

Replace the tapered roller bearing and the tapered roller bearing outer 
race as a set if either part is replaced.  

Replace the transfer drive gear and the transfer output shaft as a set if 
either part is replaced.  

NOTE:

Do not use more than one 35 mm thrust shim to adjust the transfer gear 
backlash.

NOTE:

The number on the transfer output shaft is shown in 1/100 mm.

 

2007 Honda Element EX 

2007-2008 TRANSMISSION Manual Transmission - Element

  

A: Number on the existing transfer output shaft

B: Number on the replacement transfer output shaft  

C: Thickness of the existing 35 mm thrust shim  

X: Thickness needed for the replacement 35 mm thrust shim  

Example:  

Fig. 202: Identifying Thrust Shim 
Courtesy of AMERICAN HONDA MOTOR CO., INC. 

Select No. M 35 mm thrust shim of 1.08 mm (0.043 in) in this cause. 

35 mm Thrust Shim  

THRUST SHIM THICKNESS CHART 

Shim No. Part Number

Thickness

A

41361-PS3-000 0.72 mm (0.028 in.)

B

41362-PS3-000 0.75 mm (0.030 in.)

C

41363-PS3-000 0.78 mm (0.031 in.)

D

41364-PS3-000 0.81 mm (0.032 in.)

E

41365-PS3-000 0.84 mm (0.033 in.)

F

41366-PS3-000 0.87 mm (0.034 in.)

G

41367-PS3-000 0.90 mm (0.035 in.)

H

41368-PS3-000 0.93 mm (0.037 in.)

I

41369-PS3-000 0.96 mm (0.038 in.)

J

41370-PS3-000 0.99 mm (0.039 in.)

K

41371-PS3-000 1.02 mm (0.040 in.)

 

2007 Honda Element EX 

2007-2008 TRANSMISSION Manual Transmission - Element

  

 

 

 

 

 

 

 

Content   ..  645  646  647  648   ..