Honda Element. Manual - part 637

 

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Honda Element. Manual - part 637

 

 

Fig. 135: Identifying Spring Washer, Washer And Clutch Housing Side Bail Bearing 
Courtesy of AMERICAN HONDA MOTOR CO., INC. 

3. Install the 3rd/4th synchro hub, the 4th/5th gear distance collar, the 5th synchro hub, the MBS distance 

collar, and the angular ball bearing on the mainshaft. 

4. Install the mainshaft in the clutch housing.  

5. Place the transmission housing over the mainshaft and onto the clutch housing.  

6. Tighten the clutch and transmission housings with several 8 mm bolts. 

7. Lightly tap on the mainshaft with a plastic hammer.  

8. Attach the mainshaft holder (A) and mainshaft base (B) to the mainshaft as follows: 

Back out the mainshaft holder bolt (C), and loosen the two hex bolts (D).  

Fit the holder over the mainshaft so its lip is towards the transmission.  

Align the mainshaft holder lip around the groove at the inside of the mainshaft splines, then tighten 
the hex bolts. 

NOTE:

Install the spring washer in the direction shown.

NOTE:

Refer to the MAINSHAFT REASSEMBLY Exploded View (see MAINSHAFT 
REASSEMBLY ).

NOTE:

It is not necessary to use sealing agent between the housings.

 

2007 Honda Element EX 

2007-2008 TRANSMISSION Manual Transmission - Element

  

Fig. 136: Identifying Mainshaft Holder, Mainshaft Base, Mainshaft Holder Bolt And Hex 
Bolts 
Courtesy of AMERICAN HONDA MOTOR CO., INC. 

9. Fully seat the mainshaft by tapping its end with a plastic hammer.  

10. Thread in the mainshaft holder bolt until it just contacts the wide surface of the mainshaft base.  

11. Zero a dial gauge (A) on the end of the mainshaft. 

Fig. 137: Measuring Mainshaft End Play With Dial Gauge 
Courtesy of AMERICAN HONDA MOTOR CO., INC. 

12. Turn the mainshaft holder bolt (B) clockwise, stop turning when the dial gauge has reached its maximum 

movement. The reading on the dial gauge is the amount of mainshaft thrust clearance. 

13. If the reading is within the standard, the clearance is correct. If the reading is not within the standard, 

select the appropriate shim needed from the table, and recheck the thrust clearance. 

Standard: 0.11-0.17 mm (0.004-0.007 in.)

NOTE:

Do not turn the mainshaft holder bolt more than 60 degrees after the 
needle of the dial gauge stops moving. Applying more pressure with the 
mainshaft holder bolt could damage the transmission.

 

2007 Honda Element EX 

2007-2008 TRANSMISSION Manual Transmission - Element

  

(Example)  

Measure reading: 1.93 mm (0.0759 in.)  

Subtract the total clearance measurement from the middle of the clearance standard 0.14 mm (0.0056 in.) 

1.93 - 0.14 = 1.79 mm (0.0704 in.)  

Select the shim closest to the amount calculated, for example the 1.80 mm (0.0709 in.) shim. 

14. With oil guide plate M and the appropriate size shim installed in the transmission housing, check the 

thrust clearance again to verify the clearance is within the standard. 

72 mm Shim  

SHIM THICKNESS CHART 

 

Part Number

Thickness

A

23931-P21-000 0.60 mm (0.024 in.)

B

23932-P21-000 0.63 mm (0.025 in.)

C

23933-P21-000 0.66 mm (0.026 in.)

D

23934-P21-000 0.69 mm (0.027 in.)

E

23935-P21-000 0.72 mm (0.028 in.)

F

23936-P21-000 0.75 mm (0.030 in.)

G

23937-P21-000 0.78 mm (0.031 in.)

H

23938-P21-000 0.81 mm (0.032 in.)

I

23939-P21-000 0.84 mm (0.033 in.)

J

23940-P21-000 0.87 mm (0.034 in.)

K

23941-P21-000 0.90 mm (0.035 in.)

L

23942-P21-000 0.93 mm (0.037 in.)

M 23943-P21-000 0.96 mm (0.038 in.)

N

23944-P21-000 0.99 mm (0.039 in.)

O

23945-P21-000 1.02 mm (0.040 in.)

P

23946-P21-000 1.05 mm (0.041 in.)

Q

23947-P21-000 1.08 mm (0.043 in.)

R

23948-P21-000 1.11 mm (0.044 in.)

S

23949-P21-000 1.14 mm (0.045 in.)

T

23950-P21-000 1.17 mm (0.046 in.)

U

23951-P21-000 1.20 mm (0.047 in.)

V

23952-P21-000 1.23 mm (0.048 in.)

W 23953-P21-000 1.26 mm (0.050 in.)

X

23954-P21-000 1.29 mm (0.051 in.)

Y

23955-P21-000 1.32 mm (0.052 in.)

Z

23956-P21-000 1.35 mm (0.053 in.)

 

2007 Honda Element EX 

2007-2008 TRANSMISSION Manual Transmission - Element

  

TRANSMISSION REASSEMBLY 

1. Install the magnet (A) and differential assembly (B). 

AA 23957-P21-000 1.38 mm (0.054 in.)

AB 23958-P21-000 1.41 mm (0.056 in.)
AC 23959-P21-000 1.44 mm (0.057 in.)

AD 23960-P21-000 1.47 mm (0.058 in.)

AE 23961-P21-000 1.50 mm (0.059 in.)

AF 23962-P21-000 1.53 mm (0.060 in.)

AG 23963-P21-000 1.56 mm (0.061 in.)
AH 23964-P21-000 1.59 mm (0.063 in.)

AI 23965-P21-000 1.62 mm (0.064 in.)

AJ 23966-P21-000 1.65 mm (0.065 in.)

AK 23967-P21-000 1.68 mm (0.066 in.)

AL 23968-P21-000 1.71 mm (0.067 in.)

AM 23969-P21-000 1.74 mm (0.069 in.)

AN 23970-P21-000 1.77 mm (0.070 in.)
AO 23971-P21-000 1.80 mm (0.071 in.)

AP 23972-PPP-J000 1.83 mm (0.072 in.)

AQ 23973-PPP-J000 1.86 mm (0.073 in.)

AR 23974-PPP-J000 1.89 mm (0.074 in.)

AS 23975-PPP-J000 1.92 mm (0.075 in.)

AT 23976-PPP-J000 1.95 mm (0.076 in.)

AV 23977-PPP-J000 1.98 mm (0.077 in.)

AW 23978-PPP-J000 2.01 mm (0.079 in.)

AX 23979-PPP-J000 2.04 mm (0.080 in.)
AY 23980-PPP-J000 2.07 mm (0.081 in.)

AZ 23981-PPP-J000 2.10 mm (0.082 in.)

BA 23982-PPP-J000 2.13 mm (0.083 in.)

BB 23983-PPP-J000 2.16 mm (0.085 in.)
BC 23984-PPP-J000 2.19 mm (0.086 in.)

BD 23985-PPP-J000 2.22 mm (0.087 in.)

BE 23986-PPP-J000 2.25 mm (0.088 in.)

NOTE:

Prior to reassembling, clean all parts in solvent, dry them, and apply manual 
transmission fluid (MTF) to any contact surfaces.

 

2007 Honda Element EX 

2007-2008 TRANSMISSION Manual Transmission - Element

  

 

 

 

 

 

 

 

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