Honda Civic. Manual - part 363

Fig. 33: Removing End Cover
Courtesy of AMERICAN HONDA MOTOR CO., INC.

6. Remove the brush holder.

Fig. 34: Removing Brush Holder
Courtesy of AMERICAN HONDA MOTOR CO., INC.

7. Remove the four bolts, then remove the rear housing assembly (A), and washer

(B).

2008 Honda Civic GX

2006-08 ELECTRICAL Charging System (K20Z3) - Civic (All Except Si)

Fig. 35: Removing Rear Housing Assembly
Courtesy of AMERICAN HONDA MOTOR CO., INC.

8. If you are not replacing the front bearing, go to step 13. Remove the rotor from

the drive end housing.

Fig. 36: Removing Rotor
Courtesy of AMERICAN HONDA MOTOR CO., INC.

9. Inspect the rotor shaft for scoring, and inspect the bearing journal surface in the

drive end housing for seizure marks.

2008 Honda Civic GX

2006-08 ELECTRICAL Charging System (K20Z3) - Civic (All Except Si)

If the rotor is damaged, replace the rotor assembly.

If the rotor is OK, go to step 10.

10. Remove the front bearing retainer plate.

Fig. 37: Removing Front Bearing Retainer Plate
Courtesy of AMERICAN HONDA MOTOR CO., INC.

11. Drive out the front bearing with a brass drift and hammer.

Fig. 38: Removing Front Bearing With Brass Drift And Hammer
Courtesy of AMERICAN HONDA MOTOR CO., INC.

12. With a hammer and special tools, install a new front bearing in the drive end

2008 Honda Civic GX

2006-08 ELECTRICAL Charging System (K20Z3) - Civic (All Except Si)

housing.

Fig. 39: Installing Front Bearing In Drive End Housing
Courtesy of AMERICAN HONDA MOTOR CO., INC.

Alternator Brush Inspection

13. Measure the length of both brushes (A) with vernier caliper (B).

If either brush is shorter than the service limit, replace the brush holder
assembly.

If brush length is OK, go to step 14.

Alternator Brush Length

Standard (New): 10.5 mm (0.41 in.)
Service Limit: 1.5 mm (0.06 in.)

2008 Honda Civic GX

2006-08 ELECTRICAL Charging System (K20Z3) - Civic (All Except Si)