Dongfeng DFA1063DJ10 (14)-301/303. Manual - part 5

 

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Dongfeng DFA1063DJ10 (14)-301/303. Manual - part 5

 

 

Clutch

CL-3

Clutch Control Pipeline

Adjustment of Clutch Pedal

1.Adjust the height of the clutch pedal by adjusting the pedal setting bolt. The height of clutch pedal is about

160~170mm.

2.Adjust the free stroke of the clutch pedal.

Release bearing

Check the release bearing for any crack or wear. The release bearing must be smooth and turn without noise.

Replace it if necessary.

Check the release sleeve and release fork for wear, damage or erode, and replace if necessary.

Bearing lubricating

Make use of the recommended lubricant for the connecting surface and the attrition surface of bearing and

fork.

Note:
Overmuch lubricant may cause clutch driven disc damaged.

1.Clutch master pump assy
2.Front oil pipe assy--clutch master pump to slave 
pump
3.Straight joint
4.2nd front oil pipe assy--clutch master pump to 
booster
5.Hose bracket
6.Front hose assy--clutch

7.Rear oil pipe assy--clutch master pump to 
booster
8.Clutch rear oil pipe bracket
9.Rear hose assy--clutch
10.Booster assy
11.Nylon hose assy 
12.Oil reservoir assy 

Clutch

CL-4

Clutch driven disc and pressure plate

Clutch driven disc

1.Rivet--friction disc
2.Rivet--catch plate
3.front damping disc
4.Friction disc
5.Damping fin
6.Driven disc clamping plate
7.Driven disc
8.Driven disc rivet
9.Wave spacer
10.Wave spacer rivet

11.Disc hub set
12.Spline disc
13.Damping spring1
14.Damping spring2
15.Rear damping disc
16.Half ring pressure board
17.Catch plate
18.Damping spring--idle speed
19.Spring spacer
20.Guard shield

Clutch

CL-5

Check

Check the degree of wear of the driven disc surface.

Wear limit: (from friction surface to the rivet head) 0.3mm.

Check the spline tooth clearance and the run out tolerance of driven

disc.

Check the driven disc for ablation, color changed, or contaminated by

oil or grease. Replace if necessary.

Installation

Smear some grease on the connecting surface and the spring.

Over much grease may damage the surface of the driven disc.

Clutch pressure plate

Check and adjust

Check the height and plainness of the diaphragm.

When checking the height of the diaphragm, set a clearance

gauge(T=0.2mm) on the distance bushing.

Height of the diaphragm: 41~43mm (base disc to the top of the dia-

phragm)

If the height is not in the range of the specific range, you need to

replace the pressure plate.

Shake the pressure plate gently, listening and check the wear or dam-

age of the diaphragm supporting ring. Or you can knock the rivet head
gently to find if there is cracks. Replace the pressure plate if necessary.

Check the surface of the pressure plate for any ablation or dirt, make

use of the corundum paper to get rid of them if necessary.

Check the connecting side of the pressure plate and the driven disc

for any distortion or damage, and replace them if necessary.

Adjust the plainness of the diaphragm by tools.

            Plainness: <0.7mm

Flywheel check

Check the working face of the flywheel for ablation or color changed,

make use of the corundum paper to get rid of them if necessary.

Check the plainness of the flywheel surface: <0.1mm

Clutch

CL-6

Clutch Cover and Flywheel

1.Drive spacer
2.Rivet--cover
3.Spacer sleeve
4.Rivet--diaphragm spring
5.Supporting disc
6.Diaphragm spring

7.Clutch pressure plate
8.Cover
9.Balance rivet
10.Rivet
11.Stop spacer
12.Spring washer

 

 

 

 

 

 

 

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