Dongfeng DFA1101GZ5AD6J-907. Manual - part 22

Capacity Data

Parts

Capacity (L)

Fuel tank

106

ngine

E

 lubrication system 

 9

Engine cooling system

14.5

Gearbox

 4.2

Rear axle

Add until to the inspection hole.

Clutch system

Add to the MAX of the oil reservoir.

Power steering gear

Add to between the MAX and MIN of the        
oil level stick

Maintenance Schedule

10—12

Tightening Torque 

11—1

Tightening Torque

Engine

Tightening parts

              Tightening torque

（

N.m）

Fix bolt for fan

24

Fix bolt for water pump

24

Fix bolt (upper) for alternator

43

Fix bolt (lower) for alternator

24

Fix bolt for oil pump

24

Fitting for oil tube and filter

32

Fix bolt for fuel injector

55

Fix bolt for injection pump

24

Lock nut for injection pump timing gear

81

Connecting bolt for exhaust manifold and     
cylinder

43

Fix nut for pressure limiting valve

40

Oil drain plug

41

 bolt for

Fix

 crankshaft 

137

Fix bolt for flywheel and crankshaft

137

Fix bolt for starter

43

Lock nut for valve adjusting bolt

24

Fix bolt for valve-chamber cover fixing bolt

24

Fix bolt for main bearing cover of crank-
shaft

176

Connecting bolt connecting-rod bearing   
cap

100

Fix bolt for flywheel housing bolt

77

Cylinder head bolt

126

       

Tightening Torque

11—2

Note:
No locking spacer, but to make sure the required tightening torque.
When tightening during installing, make use of the oil to lubricate. Do not use the              

bolt with thread damaged.

Each bolt need to tighten within 2~3 times. 

Chassis

Tightening parts

Tightening torque

（

N.m）

Oil drain plug

130~150

Main drive gear big nut

350~500

Steering drag link nut

120~140

Left and right steering knuckle arm nut

120~140

Brake bottom plate  
bolt

Front bottom plate

140~170

Rear bottom plate

156~206

Bolt of air chamber   
bracket 

Front brake air chamber

55~70

Rear brake air chamber

55~70

Bolt for air chamber 

Front brake air chamber

55~70

Rear brake air chamber

50~75

Engaged wheel bolt

140~160

Differential housing bolt

140~160

Half-axle nut

70~95

Locking pin nut

55~70

Steering limit bolt locking nut

80~100

Steering ball pin nut

130~160

Tie rod thimble nut

40~60

Adjusting nut

Front adjusting nut

120~150

Rear adjusting nut

150~180

Knuckle pin plug screw

40~60

Tightening Torque 

11—3

Front leaf spring U-bolts and nuts

250~300

Rear leaf spring U-bolts and nuts

300~350

Steering knuckle arm tightening bolts and nuts

200~250

Front wheel hub bearing adjusting nuts

120~150

Rear wheel hub bearing adjusting nuts

150~180

Tie rod ball pin nuts

192~226

Wheel bolts and nuts

280~350

Main reductor housing fix bolts

140~170

Connecting bolt for axle housing rear cover      
and axle housing

90~120

Chassis

Tightening parts

Tightening torque

（

N.m）