Porshe 911 (997). Manual - part 465

 

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Porshe 911 (997). Manual - part 465

 

 

57 53 55 Replacing door hinge (on body side) - as of
MY 2005

- General warning notes
- Tools and materials
- Preliminary work for body repairs with alignment bench
- Removing door hinge (on body side)
- Preparing connection areas of the body for installing the door hinge (on body side)
- Preparing door hinge (on body side) for installation
- Installing door hinge (on body side)
- Subsequent work

Tools

Designation

Type

Number Explanation

Pneumatic body saw No. PS1,
see Gr. 3.5; Workshop
Equipment Manual

commercially
available tool

00000

Press-out tool

special tool

97290

Star gauges for body gap
dimensions

commercially
available tool

NR.127-1

2017

Preliminary work for body repairs with alignment bench

Preliminary work for body repairs

Note

If it can be ensured there has been no deformation of the vehicle structure, the following repair can
be carried out without the need of a straightening bench. In this case, the vehicle must not be raised
when welding the component; it must stand on its wheels on an even surface.

• 

1. Removing add-on parts in the repair area

1.1. Remove add-on parts in the repair area according to the extent of damage to the

vehicle.

2. Equipping straightening bench with straightening attachments

2.1. Equip straightening bench with the straightening attachments according to the plans included with

the straightening attachments.

3. Placing vehicle on the straightening bench

3.1. Position vehicle on the straightening bench, align according to the reference holes and bolt firmly

to the attachment set.

4. Covering add-on parts adjacent to the vehicle repair area

4.1. Cover all add-on parts remaining on the vehicle and the neighbouring areas with fire-proof, protective

covers.

5. Reshaping connection area of the sheetmetal parts to be replaced

6. Exposing welding areas

6.1. Remove undersealing, paint, etc. from the welding areas of the body with a hot-air gun or rotary brush.

Removing door hinge (on body side)

Diagnostic system: reading out fault memory and activating systems

Tools and materials

2019

Removing door hinge (on body side)

Installation Location:

Installation position of door hinge

1. Remove the wing. → 505519 Removing and installing wing - section on "Removing"

2. Remove door. → 575119 Removing and installing door - section on "Removing"

Separating inert-gas welded seams

3. Separating inert-gas welded seams

3.1. Separate inert-gas welded seams in areas -A- and -B- using a parting grinder or spherical cutter.

Separating inert-gas welded seams

Diagnostic system: reading out fault memory and activating systems

Removing door hinge (on body side)

2020

 

 

 

 

 

 

 

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