Porshe 911 (997). Manual - part 386

Apply adhesive on the side section

2.1. Apply the adhesive as a triangular bead - dimension "X" = approx. 8 mm - on the inside of the side

section, along the wheel arch and up to the start of the sill.

Apply adhesive on the side section

2.2. Apply the adhesive material (replacement part: Klebt und Dichtet from Würth) as a triangular bead -

dimension "X" approx. 4 mm. - on the area of the side section at the transition to the rear centre section.

Applying adhesive on the inside of the side section

3. Apply adhesive on the inside of the side section

WARNING

Risk of damage if the processing time is not observed!

The quality of the joint will be affected if the adhesive processing time is not observed.

• 

→ The new part must be welded within 30 minutes in the area of the adhesive, otherwise the adhesion of the

adhesive will be affected.

Diagnostic system: reading out fault memory and activating systems

Installing side section

1701

3.1. Apply a triangular bead of adhesive (Teromix-6700) - dimension "X" = approx. 10 mm high - on the

connection between the light housing and the inside of the side section. The light housing must lie flush
with the inside of the side section.

Welding in the side section

4. Weld in the side section

4.1. Fix the side section at the rear with tensioning

clamps.

4.2. Tack-weld the side section at the rear.

WARNING

Welding in body components

Danger of injury and material damage

• 

→ Once the spare parts have been attached, repair spotwelds must be placed on the old spotwelds because

there is no current flow possible in areas with a hardened bonded layer. Welding procedures other than
resistance spot-welding are not permitted since the thermal effect would destroy the bonded joint over a
wide area. → 5000IN IN - Processing structural body adhesives - section on "Welding in body
components" [997410 997411]→ 5000IN IN - Processing structural body adhesives - section on "Welding
in body components" [997430 997431]→ 5000IN IN - Processing structural body adhesives - section on
"Welding in body components" [997110 997111 997120 997121]

4.3. Spot weld areas A, B, C, D of the side section.

Welding in the side section

5. Weld in the side section

5.1. Spot weld areas E, F, G, H of the side section.

Diagnostic system: reading out fault memory and activating systems

Installing side section

1702

5.2. Plug-weld side section in area I under shielding gas.

Welding in viewing window

6. Weld in viewing window

6.1. Plug-weld side section in area J under shielding gas.

6.2. Weld viewing window N of rear centre section reinforcement with a continuous weld under

shielding gas.

Welding joints under shielding gas

7. Weld joints under

shielding gas

7.1. Weld joints K, L, M (lower side member, B-pillar, C-pillar) with a continuous weld under shielding gas.

Subsequent work

Subsequent work for body repairs

1. Removing vehicle from straightening bench

2. Cleaning spot-welded joints and sheetmetal flanges with a wire brush

3. Priming flange areas with 2K primer

4. Restore standard sealing with body sealant

→ 501000  Seam seal

5.

Diagnostic system: reading out fault memory and activating systems

 Subsequent work

1703

Restore standard undersealing with underbody
sealant
→ 501000  Undersealing

6. Painting repair area and adjacent surfaces, if necessary

7. Install removed add-on parts in the repair area

8. Apply cavity preservation.

997110, 997111, 997120, 997121, 997410, 997411, 997430, 997431

WARNUNG

Gefahr des Verlusts der Text-Bild-Zuordnung beim Ausdruck.

Aus technischen Gründen kann derzeit nicht ausgeschlossen werden, dass trotz
einwandfreier Darstellung auf dem Bildschirm beim Ausdruck der
Zusammenhang von Text und zugehörigem Bild verloren geht.

• 

Wird der Fehler nicht bemerkt, besteht die Gefahr, daß Arbeiten nicht korrekt
durchgeführt werden und es dadurch zu Personen- und Sachschäden kommt.

• 

→ Vergleichen Sie deshalb nach dem Druckvorgang unbedingt die Ausdrucke mit der
Bildschirmdarstellung. Korrigieren Sie die Ausdrucke im Fehlerfall so, daß der Inhalt der
Bildschirmdarstellung zutreffend wiedergegeben wird.

WARNING

Danger of losing text-figure correspondence when printing out.

For technical reasons, it can currently not be ruled out that the correspondence
between text and associated figure can be lost when it is printed out, even though
the display on the screen is correct.

• 

If the fault is not noticed, there is the danger that work will not be performed
correctly which can cause injury and damage.

• 

→ Therefore, always compare printouts with the screen display after printing them out. Correct
the printouts if they are faulty so that the content of the screen display matches that on the
printouts.

AVERTISSEMENT

Risque de perte de la correspondance texte-illustration lors de l'impression papier.

Pour des raisons techniques, il ne peut pas être exclu à l'heure actuelle que, même
en cas d'affichage correct à l'écran, la correspondance entre le texte et l'illustration
puisse être erronée sur l'impression papier.

• 

Diagnostic system: reading out fault memory and activating systems

Subsequent work for body repairs

1704