Porshe 911 (997). Manual - part 369

→ Por ello le rogamos que tras el proceso de impresión compare siempre las copias impresas con
la imagen de la pantalla. En caso de error, corrija las copias impresas de forma que se
correspondan con el contenido de la imagen de la pantalla.

Diagnostic system: reading out fault memory and activating systems

Subsequent work for body repairs

1633

- General warning notes
- Tools and materials
- Preliminary work for body repairs with alignment bench
- Removing lower side member reinforcement
- Preparing connection areas of the body for installing lower side member reinforcement
- Fitting lower side member reinforcement and preparing for installation
- Installing lower side member reinforcement
- Subsequent work

Tools

Designation

Type

Number Explanation

Pneumatic body saw No. PS1,
see Gr. 3.5; Workshop
Equipment Manual

commercially
available tool

00000

Press-out tool

special tool

97290

Star gauges for body gap
dimensions

commercially
available tool

NR.127-1

1634

Spotweld drill

commercially
available tool

NR.129

Inverter welding equipment
ATL Inverterspot

workshop
equipment

WE1194

General warning notes

Safety instructions for body repairs

→ 5 AW Safety instructions - General warning notes

Tools and materials

Tools and materials

Spotweld drill NR.129 Star gauges for body gap dimensions NR.127-1
Press-out tool 97290
Pneumatic body saw No. PS1, see Gr. 3.5; Workshop Equipment Manual 00000
Angle grinder, see Gr. 3.5; see Workshop Equipment Manual 00000
Oscillating body saw (special electrical cutter), see Gr. 3.5; Workshop Equipment Manual 00000
Rotary brush, see Gr. 3.5; Workshop Equipment Manual 00000
Hole punch, see Gr. 3.5; Workshop Equipment Manual 00000
Leister Elektron hot-air gun, see Gr. 3.5; Workshop Equipment Manual 00000
 Inverter welding equipment ATL Inverterspot WE1194

Diagnostic system: reading out fault memory and activating systems

Tools

1635

Preliminary work for body repairs with alignment bench

Preliminary work for body repairs with alignment bench

WARNING

This affects torsion resistance, resistance to bending and crash safety

Danger of injury and material damage

• 

→ The support tube, which is made of highest-strength steel plate, cannot be reshaped.

→ The support tube cannot be straightened or reshaped.

→ In the event of damage or deformation, the support tube must be replaced.

1. Removing accessories in the repair area

1.1. Remove accessories in the repair area according to the extent of damage on the vehicle.

2. Equipping alignment bench with straightening kit

2.1. Set up straightening bench with the straightening set according to the set-up drawings included

with the straightening set.

3. Placing vehicle on the alignment bench

3.1. Position vehicle on alignment bench, align according to the reference holes and bolt firmly to the

attachment set.

4. Covering accessories adjacent to the vehicle repair area

4.1. Cover all accessories remaining on the vehicle and the neighbouring areas with fire-proof, protective

covers.

5. Exposing welding areas

5.1. Remove undersealing, paint, etc. from the welding areas of the body with a hot-air gun or rotary brush.

Removing lower side member reinforcement

Diagnostic system: reading out fault memory and activating systems

Tools and materials

1636